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Atmospheric Soft Over Flow


Atmospheric Soft flow

The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.

Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.

Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.

 🔸 Technical Specification

✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.

➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.


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Atmospheric Soft flow

The Atmospheric Soft Flow dyeing machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.

Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, It is very suitable because it reduces the running cost by saving energy.

Furthermore, the liquor ratio of the Atmospheric Soft Flow machine is lower than that of the HTHP Soft Flow machine.

🔸 Technical Specification

✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200Kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.
➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet inside the chamber.
➡ Cup type very soft nozzle with low presser & higher volume design.
➡ The fabric driving reel comes with a frequency controller.

🔸 Payment, Taxes and Delivery

PAYMENT: Before dispatch, 40% advance & balance against Proforma Invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Erection: Will be charged extra per machine over and above price.


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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

SKU: D/ASF-1 Category:
Capacity 125 Kgs/ Chamber

NA, 25 Kgs, 50 Kgs, 75 Kgs, 100 Kgs, 125 Kgs, 250 Kgs, 375 Kgs, 500 Kgs, 750 Kgs, 1000 Kgs

Capacity 150 Kgs/ Chamber

NA, 150 Kgs, 300 Kgs, 450 Kgs, 600 Kgs, 750 Kgs, 900 Kgs, 1000 Kgs, 1200 Kgs

Nossel size

105mm, 120mm, 140mm, 200mm, 250mm, 300mm

Fabric

COTTON, WOOL, ACRYLIC, VELOUR, NYLON, KNITTED

 

 

 

 

 

 

 

 

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  • Roll Wrapping

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    Roll Wrapping 

    Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer. 

    Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.

    The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.

    With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.

    Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).

    Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.

    Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.

    🔸 Technical Specification

    ✅ Maximum roller height from ground level up to 400mm can be processed.

    ✅ Speed up to 50 meters/minute.

    ✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).

    ✅ Rolls/Hour: 20-40 rolls.

    ✅ Weight/Roll: 400kgs

    ✅ Roll Diameter: 600mm

    ✅ Roll Width: 2100mm (As Par Fabric width)


     

    SKU: A/WR-1-1
  • Multi-Nozzle Soft flow

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    Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.

    The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.

    The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.

    By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.

    To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,

    At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.

    To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.

    🔸 Technical Specification

    ✅ Capacity: 25 to 400 kg. (Single Tube)
    ✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
    Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    High Temp. – Up to 140° C.
    Max. Fabric Speed – 400 Mtr./Min.
    Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
    Vessel: SS 316 L.
    Multiple soft nozzles.


     

    SKU: D/MSF-1
  • Chainless Merceriser

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    Chainless Merceriser

    The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.

    • To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Merceriser involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes. 
    • Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
    • Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity. 
    • Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500 mm, as preferred by the customer.
    • Fifthly, It can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre
    • Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
    In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.

    🔸 ADVANTAGES :

    ➡ Increase dye Affinity
    ➡ Improve Luster
    ➡ Add more Tensile Strength
    ➡ Increase Dimensional Stability of Warp & Weft yarn.
    ➡ Elimination of immature or Dead Cotton
    ➡ Improved Handling effects.
    ➡ Tailored to the customer’s specifications.


     

     

    SKU: P/CM-1
  • Relax dryer

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    The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.

    • Firstly, The air movement produces undulations in the cloth & at the same time, it expands the knitted fabric causing dimensional shrinkage and selvedge opening.
    • In other wordsRelax Dryer expands the fabric width while drying it.
    • Secondly, Relax Dryer rolls ladder-proof fabrics based on well-known the principle of air impact drying system.
    • Thirdly,  the cloth moved through the drying chamber on a conveyor belt that overfed to increase length shrinkage. 
    • Fourthly, The operating width of the Relax Dryer can range from 1600mm to 4200mm. Depending on the specific needs of the client. 
    • FifthlyRelax Dryer can process fabric ranging from 70 to 700 gsm/meter square of hosiery. 
    • Sixth and most Important, velocity can be achieved up to 60 meters per minute while performing the process.

    In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.

    🔸 Technical Specification

    The number of chambers: 2 to 8.
    Conveyor belt width: 1600mm to 4200mm.
    Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
    Mechanical belt speed: Step less than 0 to 60m/min.
    Maximum working temperature: 220 °C.
    Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
    Fabric feeding: Step-less by multiple points.
    Conveyor belt direction control: Electro-pneumatic from both sides.

     

    SKU: RD001
  • Loop Ager

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    Loop Ager

    Loop Ager can be offered in five variants as mentioned below:

    1. DIGIFIX Specially designed Machine for Digital Printing
    2. ATMOFIX suitable for Low-Temperature Application
    3. EVOMAX suitable for High-Temperature Applications
    4. RAPIFIX suitable for Hot Air and Pigment Application
    5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

    Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

    ❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.

    Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

    ❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.

    The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

    ❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.

    Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

    Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
    In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.

    Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

    An exhaust fan removes the Hydrocarbons & Condensed Oil.

     

    🔸 Key features of the Loop Ager Machine:

    1. Compact steaming chamber design to reduce steam consumption.

    2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.

    3. Optimum steam conditioning and humidification with parallel flow inside the steamer.

    4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.

    5. A loop rod roller mechanism is used to create loops.

    6. The steaming chamber is a closed type made of stainless steel.

    7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.

    8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.

    These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.

    9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.

    10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.

    11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.

    12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.

    13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.

    14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

     

    SKU: n/a
  • Regular Jet

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    Regular Jet dyeing

    This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.

    The fabric inside this polyester dyeing machine moves solely due to the force of water. 

    It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.

    Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.

    Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.

    🔸 Technical Specification

    ✅ Capacity: 25 to 400Kg.(Single Tube)
    ✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
    ✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    ✅ High Temp. – Up to 140 ° C.
    ✅ Fabric Speed – 300 Mtr./Min.
    ✅ Vessel: SS 316 L

    Best Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.

     

    SKU: D/JD-1
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