Burner 200 – Stage 2
Burner 200 | Heating solution
The Gas Burner 200 is a heating solution for small-medium appliances. The gas burner can be used as either a primary or secondary heating source, offering great versatility to users. It is designed not only to be functional but also beautiful.
We designed this, will ensure you have a high-efficiency, energy-efficient heating solution.
The gas burner was created as a way of providing an aesthetically pleasing solution for companies looking for a simpler alternative.
Benefits
β Modern design
β Efficient
β Aesthetic
β Environmentally friendly
β Reduces air pollution because it reduces wood consumption by up to 5 times
β Tangential Ventilation
β Heats quickly and efficiently
₹75,000.00
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The Gas Burner 200 is a heating solution for small-medium appliances. The burner can be used as either a primary or secondary heating source, offering great versatility to users. It designed not only to be functional but also beautiful. We designed this gas burner, which will ensure you have a high-efficiency, energy efficient heating solution.
The gas burner was created as a way of providing an aesthetically pleasing solution for companies looking for a simpler alternative.
BenefitsΒ
β
Modern design
β
Efficient
β
Aesthetic
β
Environmentally friendly
β
Reduces air pollution because it reduces wood consumption by up to 5 times
β
Tangential Ventilation
β
Heats quickly and efficiently
| Max Capacity | 120kW, 140kW, 200kW |
|---|
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Batching, Makeup Machinery
Fabric Rolling
The prime objective of fabric rolling is to roll fabric onΒ paper tube or PVC pipeΒ from loose/fold form which makes easy to store fabric in an organised way. Meanwhile, recognising fabric before shipping it.
- Firstly, Rolls can be made fromΒ 100mm to 1000mm depending on need.
- Secondly, Machine working width can be made fromΒ 1000mm to 3500mmΒ depending on client’s need.
- Thirdly, Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be roll on this machine.
- Forth and most importantly the speed can be achieve up to 40 meters per minuteΒ while preforming the process.
In conclusion, this machine is best suitable for garment industry or fabric warehouse.
SKU: n/a -
Processing Machinery
Desizing Machine
Desizing machine
Desizing is the process of removing the size applied during weaving. The purpose ofΒ this fabric processing machinery Desizing machine is to remove the sizing ingredients such as starches, gums, PVA etc.
The starch has to be degraded into less water-soluble molecules by hydrolysis. The hydrolysis of starch using enzymes under particular concentration, temperature and duration is called desizing.
Desizing can do at room temperature to boiling temperature as per the quality of the enzyme.
Desizing Tank is made from Stainless Steel material. The tank can have open or fully enclosed construction as per requirement. The number of rollers in the tank facilitates suitable liquor takeup of every kind of fabric which is to be desized.
Desizing machine speed can be lowered or raised for proper take-up of the liquor for different grades of cloth.
πΈ Key Functions:
β Β 5 to 60Mtrs/MinΒ operational speed.
β Automatic or manual dozing systemΒ (Optional)
β Auto Steam Control.
β Easy usage.
β Chemical preparation tanksΒ (Optional)
β Desizing machines are available from 1600mm to 3400mmΒ fabric width.
SKU: P/DM-1 -
Finishing Machinery
Compressive Shrinking Range
TheΒ Sole purpose of the Controlled Compressive Shrinking RangeΒ orΒ ZEROZEROΒ is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard,Β + / -1 %Β residual shrinkage is acceptable.Β Controlled Compressive Shrinking Range or ZEROZEROΒ are available up toΒ Β 3200mmΒ working width fabric to assure total shrinkage protection to woven fabrics. It can beΒ 100% cotton, cotton/polyester, cotton/viscoseΒ or tough and heaviest fabric likeΒ denim.Β Compressive Shrinking Range or ZEROZEROΒ developed in a way that can shrinkage up toΒ 12%Β in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hempΒ and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking RangeΒ is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
πΈ Technical Specification
β A.C. frequency conversion transmission, designed speed:Β 10-80m/minute.
β Β Shrinkage 0 β 12 %Β depending upon fabric quality.
β Minimum and controlled tension.
β Imported Rubber Blanket and Polyester Felt will be provided optionally.
β A Jacketed drum inΒ 1500mm, 2000mm and 2500mmΒ diameters.
β Β Stainless SteelΒ damping & conditioning unit supplied as standard Parts.
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Processing Machinery
Chainless Merceriser
Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth.Β Chainless MerceriserΒ machine there are following features in it.
- To begin with, Chainless MerceriserΒ is one of the most fundamental steps for finishing cotton fabrics. MerceriserΒ involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes.Β
- Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
- Thirdly,Β The caustic soda-impregnatedΒ FiberΒ reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity.Β
- Fourthly,Β The operating width of a chainless merceriser can range fromΒ 1500mm to 3500 mm, as preferred by the customer.
- Fifthly, It can process woven fabrics with capacities ranging fromΒ 70 to 700 grammes per square metre.Β
- Lastly, It is available in various sizes and speeds ranging fromΒ 8 to 40 metres per minute.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.
πΈΒ ADVANTAGES :
β‘ Increase dye Affinity
β‘ Improve Luster
β‘ Add more Tensile Strength
β‘ Increase Dimensional Stability of Warp & Weft yarn.
β‘ Elimination of immature or Dead Cotton
β‘ Improved Handling effects.
β‘ Tailored to the customer’s specifications.
Β
SKU: P/CM-1 -
Batching, Makeup Machinery
Fabric Inspection Unwinding-Winding
Is to be use for multiple applications, InΒ this Fabric InspectionΒ Unwinding-Winding machine there are following features in it.
- Firstly,Β it does inspection of the fabric to know if there any fault are there in fabric or to understand nature of it which came in factory for dyeing/printing/processing operations.
In other words,Β fabric is need to be check before starting any processes on it - Secondly,Β it roll fabric onΒ batching trolleyΒ from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox..
- Thirdly,Β Fabric can be printΒ while unwind & winding process is going on
- Fourthly,Β Machine working width can be made fromΒ 1000mm to 3500mmΒ depending on client’s need.
- Fifthly,Β Fabric ranging fromΒ 70 gsm/meter square up to 700 gsm/meter square ofΒ woven fabricsΒ likeΒ cotton, viscose, rayon, woolΒ &Β polyester can be roll on this machine.
- SixthΒ and most importantly the speed can be achieve up toΒ 30 meters per minuteΒ while preforming the process.
In conclusion,Β this machine is best suitable for garment industry or Dyeing & printing plantsΒ or Export house.
SKU: n/a - Firstly,Β it does inspection of the fabric to know if there any fault are there in fabric or to understand nature of it which came in factory for dyeing/printing/processing operations.
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Finishing Machinery
Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
- DIGIFIXΒ Specially designed Machine forΒ Digital Printing
- ATMOFIXΒ suitable forΒ Low-Temperature Application
- EVOMAX suitable forΒ High-Temperature Applications
- RAPIFIXΒ suitable forΒ Hot Air and Pigment Application
- UNIFIXΒ is appropriate for bothΒ Low Temperature & High-TemperatureΒ applications
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
βΒ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation.Β UREAΒ dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
βΒ EVOMAX Loop AgersΒ are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured byΒ SS 316Β withΒ larger Thermos Oil Radiators/ Heaters/Gas BurnersΒ installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
βΒ RAPIFIXΒ Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130Β°CΒ & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air atΒ 150Β°C to 160Β°C.Β
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
πΈ Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIXΒ andΒ UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-TemperatureΒ Applications.
9. The EVOMAXΒ andΒ UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits PolymerizationΒ treatment with stifling air up toΒ 160 Ν¦C.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our βPROβ version of all the variants of Loop Agers and Curing machines.
14. βLITEβΒ versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7β HMI for comfortable functions.
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This heating solution gas burner 90 is equipped with tangential ventilation, representing the smallest of Stage 2’s gas burners.
35 kW burners can be arrange to use external combustion air upon request. In this case, the burners will be supple with an airtight air intake that can be linked outside the location of the installation through a duct with an extension up to ten meters.
Its small size makes it a viable heating solution for small spaces like workshops, small scale industries and sheds.
BenefitsΒ
π₯ 35kW burner can be arranged externally
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TheΒ Gas BoilerΒ is a packagedΒ three-pass smoke tubeΒ with a total wet back boiler.Β Gas BoilerΒ comes in two three seriesΒ for burning light oils & gas and heavy oils.Β
TheΒ Gas BoilerΒ also can be customized to a complete skid mount unit on customer demand.
When fitted with a particularΒ burner, these boilers are ideal for burning waste gases likeΒ biogasΒ from the decomposition of organic matter in distilleries.
πΈΒ PRODUCTS FEATURES:
β Β Three-pass smoke tubeΒ with complete wet back boiler.
βΒ Multi-fuel optionΒ –Β light oils/heavy oils/gases
β High efficiency of aboutΒ 88% to 95%
β High dryness fraction steam increases usable heat.
β Β Gas BoilerΒ Comes withΒ mono-block/ dual block/steamΒ atomized burner with world-renowned Technology fromΒ (ITALY)
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β Corrugated furnaces for boilers aboveΒ 6 TPH capacity.
β Optional PLC-based control panels that would be linked to SCADA or DCS systems.Β
πΈΒ Operating Range:Β Β
β‘Β CapacitiesΒ In the range ofΒ 1.0 TPH to 15 TPH
β‘Β Pressure:Β In the range ofΒ 10.54 to 17.54 Kg/cm2 (g)
β‘Β Firing fuels:Β LDO, FO, LSHS & Natural GasΒ
β‘Β Efficiency:Β Overall efficiency ofΒ 88 % (+/-2%) on NCV
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Burner 550 – Stage 3
Burner 550 | Heating solution
This heating solution burner 550 comes to volume, potential, and cost efficiency. The Burner 550 is a series stage 3 covers output ranges under 80mg/kWh. These gas burners were designed with an advanced combusting head which provides consistent combustion even under difficult working conditions.
The placement of the components inside the burner permits easy and precise regulation and maintenance.
Benefits
π₯ Amazingly efficient at burning gas
π₯ Stable flame no matter what kind of weather you’re dealing with
π₯ High efficiency (80mg/kWh)
π₯ Efficient, clean combustion
π₯ Power is increased without complicationsβ Easy to maintain
β Great energy savings
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