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Long Tube Jet


Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition. Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.

1,800,000.00

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Long Tube Jet

Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition.

Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.

 

Technical Specification

  • Capacity : 250 to 400Kg.
  • Dye – 30 To 450 Grams/Meter. Sq. Fabrics (Woven & Knitted Fabrics)
  • Low Liquor ratio: 1:3 to 1:4 (Wet fabric)
  • High Temp. – Up to 140 ° C.
  • Vessel made from – SS 316 L
  • Single Vessel two chamber to reduce the loop length as well as process time.
  • Inside PTFE Teflon sheet for entangle operation.
  • Online washing system.
  • Specially design bow jet nozzle for extra force.
  • Fabric drive reel with frequency controller.

Payment, Taxes and Delivery

Payment: 40% Advance & Balance against Proforma Invoice prior to dispatch.

Delivery: Delivery of machine is ideally comes within 4 to 6 weeks.

Freight: Will be paid by the customer.

Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( Export Orders).

Erection: Will be charged extra per machine over and above given price.

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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

SKU: N/A Category:
Capacity

250 Kgs, 300 Kgs, 400 Kgs

Fabric

WOVEN, KNITTED

 

 

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  • Rubber Blanket

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    Rubber Blanket

    in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:

    • Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
    • Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
    • Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
    • Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
    • Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.

    Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.

    🔶 Technical Specification

    • Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
    • Fabric Width: offer current width of 1200mm to 3500mm.
    • Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
    • Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
    • Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
    • The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
    • Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage. 

    Compressive Shrinking RangeComfit Machine

    In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.

     


     

     

    SKU: n/a
  • A Frame

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    A-FRAME Trolley

    A-Frame trolley is one of the most required Accessories in Textile Plant and Mills. A-frame’s objective is to carry the fabric and make it easy to manoeuvre inside the facility while different processes such as measuring, washing, cleaning, dyeing or printing, and finishing.

    A-frame trolleys are also Utilised in rotating stations by simply adding an extension to them.

    A-frame trolleys come in different sizes from 44 to 130 inches roller width depending on the customer. A-frame trolleys take less space than bucket/box-type trolleys. It gets easier to manage them and store them in one place.

    Inshot A-Frame Tolleys are best to manage and store the grey to finished material in a clean and sorted way that helps to identify the fabric lot.

    Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.

    Wider A Frame Trolley

    🔸 Technical Specification

    ✅ A FRAME’s top roll fabricate from M.S. Seamless Pipe (Ebonite quoting).

    ✅ The end shaft is RIB constructed or As per the buyer’s suggestion.

    ⭕ Cladding of S.S. Sheet on a batch roll. (Optional)

    ✅ The front side pooling system is a swivel-type M.S. fabricated bracket with 10″ x 2 wheels.

    ✅ The rare side is of fixed type 12″ x 3″ wheel.

    ✅ Batch coupling is fit on a batch roll for rotating.

    ✅ A-FRAME is manufactured from an M.S. channel (100/50mm) x 6mm wall thickness.


     

    SKU: A/T-1
  • ,

    Burner 200 – Stage 2

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    Burner 200 | Heating solution

    The Gas Burner 200 is a heating solution for small-medium appliances. The gas burner can be used as either a primary or secondary heating source, offering great versatility to users. It is designed not only to be functional but also beautiful.

    We designed this, will ensure you have a high-efficiency, energy-efficient heating solution.

    The gas burner was created as a way of providing an aesthetically pleasing solution for companies looking for a simpler alternative.

    Benefits
    ✅ Modern design
    ✅ Efficient
    ✅ Aesthetic
    ✅ Environmentally friendly
    ✅ Reduces air pollution because it reduces wood consumption by up to 5 times
    ✅ Tangential Ventilation
    ✅ Heats quickly and efficiently

     

    SKU: n/a
  • Open Width Washing Range

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    Open width Washing Range

    Open width Washing Range is for the fabric washing machine for woven fabrics. The Open width Washing Range machine has the following features.

    • Firstly, The system consists of a specially shaped impeller in the drum in which water jets uniformly smashes the full fabric width very high washing performance on the upper and backside of the fabric.
    • In other words, Open width Washing Range removes unfixed dyestuff, gum, and other chemicals from the fabric.
    • Secondly, Washing with tanks can carry out pre-washing, rinsing, and chemical treatment.
    • Therefore, Open width Washing Range improves fabric quality.
    • An effective squeezer between the washing unit gives maximum liquor separation from one bath to another.
    • Thirdly, Each washing compartment with its force-spray system, re-circulation pump, filtering device, overflow, drain, and heating arrangement.
    • Fourthlythe Open width Washing Range’s working width is to be made from 1500mm to 3500mm depending on the client’s need.
    • Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabric can be processed on this machine.
    • Sixth and most Important is Perfect synchronizing of linear speed hence tension-less and creaseless transport of fabric all along the process.

    🔶 ADVANTAGES :

    ✅ Excellent Washing efficiency.
    ✅ Extremely sturdy construction.
    ✅ Quiet running.
    ✅ Low energy consumption.
    ✅ Ease of operation.
    ✅ Optional knife spray between each strand of fabric with supply from a separate pump.
    ✅ Circulation and counter flow arrangement to save water.
    ✅ Low maintenance.
    ✅ Quick and simple installation.
    ✅ Tight closing glass windows on the sides to provide easy access.
    ✅ Direct steam heating by perforated S S Pipes.
    ✅ S S bottom rolls running in self-aligning bush bearing.

     

    SKU: n/a
  • Loop Ager

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    Loop Ager

    Loop Ager can be offered in five variants as mentioned below:

    1. DIGIFIX Specially designed Machine for Digital Printing
    2. ATMOFIX suitable for Low-Temperature Application
    3. EVOMAX suitable for High-Temperature Applications
    4. RAPIFIX suitable for Hot Air and Pigment Application
    5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

    Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

    ❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.

    Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

    ❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.

    The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

    ❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.

    Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

    Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
    In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.

    Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

    An exhaust fan removes the Hydrocarbons & Condensed Oil.

     

    🔸 Key features of the Loop Ager Machine:

    1. Compact steaming chamber design to reduce steam consumption.

    2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.

    3. Optimum steam conditioning and humidification with parallel flow inside the steamer.

    4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.

    5. A loop rod roller mechanism is used to create loops.

    6. The steaming chamber is a closed type made of stainless steel.

    7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.

    8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.

    These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.

    9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.

    10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.

    11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.

    12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.

    13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.

    14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

     

    SKU: n/a
  • Cylinder Drying Range

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    Drying Range

    The Drying Range or VDR (Vertical Drying Range Machine) is one of the most demanding processing machinery in Woven dyeing & printing plants. The Drying Range has the following features that make it an essential part of the plant.

    • Firstly, It ensures rapid drying of fabric at high steam pressure.
    • In other words, It is suitable for fabric drying, semi-drying, and fabric that doesn’t require heat setting or Clothes which need semi-dry or completely dry.
    • Secondly, a Belt drive or individual drive for tensionless and crease-free passage of fabric on the cylinder result in the cloth moving smoothly.
    • Thirdly, an Individual trapping system for faster condensate removal inside chambers.
    • Therefore, it keeps cylinders at maximum heat.
    • Fourthly, the working width options from 1250mm to 3500mm according to the client’s need.
    • Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be rolled on this machine.
    • Sixthly and most Important Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.

    Above all, more numbers of cylinders equal more speed.

    In conclusion, this machine is best suitable for Dyeing and Printing Plants.

    🔸 Advantages:

    ➡ Long Lasting & sturdy construction
    ➡ Lowest consumption data
    ➡ Quick heating up
    ➡ Easy to operate
    ➡ Drying with minimum tension
    ➡ Crease-free fabric passage
    ➡ Perfect temperature uniformity across fabric width
    ➡ Highest product quality
    ➡ Shut off valves for cylinders
    ➡ Lowest maintenance effort
    ➡ Lowest radial run out and perfect welding craftsmanship

    🔸 Technical Specification:

    ✅ Box type or beam stack structures as per choice.
    Belt-driven or individual drive for tension-less and crease-free passage for fabric on cylinders.
    ✅ Options of 2 bowls or three bowls mangle to attached with cylinder dryer as per customer need.
    ✅ Any width from 1250mm to 3500mm of the dryer is supplied.
    The Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
    ✅ Every/alternate cylinder can have an individual geared motor drive if required.
    ✅ An Individual trapping system for faster condensate removal from cylinders.

    Drying Range Types


     

     

     

     

     

     

    SKU: n/a
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