Denim Finishing Range
Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available for up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range was developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in Denim Finishing Range gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ The number of 2 cooling cylinders is provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
₹17,500,000.00
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Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in the machine gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ Numbers of 2 cooling cylinders are provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
🔸 Payment, Taxes and Delivery
Payment: Before dispatch of machinery, 40% advance and a balance against the proforma invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above the price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Type | WET FINISHING, FORM FINISHING |
|---|---|
| Roller Width | 1600, 1800, 2000, 2200, 2400, 2600, 2800, 3000, 3200, 3400, 3600 |
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Dyeing Machinery
HT.HP. Soft Over Flow
HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.
HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, and Curtain Bedsheet of 100% Cotton knit and woven fabrics. In short, it’s a Terry towel dyeing machine.
HTHP Soft Over Flow can work as a Soft Overflow with minor adjustments.
A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.
A specially develop online filter design helps to collect the Terry towel fumes.
🔸 Technical Specification
✅ Capacity: 50 to 2000 kg.
✅ The process has a sensitive fabric like Terry Towels, Curtain, Bed Sheet, 100% cotton knit & woven etc.
✅ Work as Soft flow or as overflow dyeing.
✅ High Temp. – Up to 140 ° C.
✅ The vessel makes of stainless steel 316 L.
✅ Specially developed a filter to collect towel fumes.
✅ Teflon Sheet inside the chamber for smooth fabric movement.
✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
✅ Fabric drive reel with frequency controller.
SKU: D/HSO-1 -
Value Adding Machinery
SOFT FEEL Surface Finish
SOFT FEEL
is a new revolutionary way to create beautiful fabrics.
In other words, It is value-adding machinery that gives the fabric a soft and smooth finish.
SOFT FEEL obtains a mix of different grains of abrasive bands and abrasive brushes complete range of SUEDING and BRUSHING.
Because of increasing demand in domestic and export markets for consistent gentle and soft surface finish.
We have developed the latest SOFT FEEL surface finish machine for exceedingly smooth and even surface treatment on dry fabric like suiting, shirting, dress materials and denim.
SOFT FEEL’s Powerful fluff suction keeps fabric, brush rollers, and the inside area clean and dust-free. Therefore, it helps machinery to be low maintenance.
SOFT FEEL is committed to producing an infinitely adjustable smooth surface with an outstanding repeat accuracy of the desired effect.
SOFT FEEL comes with 3 Brush Rolls / 4 Brush Rolls and 6 Brush Rolls according to the client’s needs.
SOFT FEEL can process fabric ranging from 70 gsm/meter square to 700 gsm/meter square.
SOFT FEEL‘s working width is to be made from 1900mm to 2600mm depending on the client’s need.
🔶 ADVANTAGE:
➜ Compact Design
➜ Clear visibility of the ongoing process.
➜ Positively driven scroll roller for ceaseless fabric feeding.
➜ Rotating Pressing arrangement.
➜ Variable brush speed for required feel.
➜ Powerful fluff suction keeps fabric with brush rollers and the inside area
clean and dust free.
➜ Multi point inverter controlled drive ensures controlled fabric tension.
➜ Built-in electrical panel.
➜ User-friendly Touch Screen display.
➜ Plaiting down or optional friction batch.
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SKU: WIZ06 -
Dyeing Machinery
CP Dyeing
CP Dyeing
CP Dyeing is dyeing machinery to Dye Fabrics rapidly. Dye Fabric. This machine has the following features.
- First, it dyes the cloth with reactive colours. The CP Dyeing is installed with a small vat & shaped to allow fabrics an adequate contact time for absorbing dye bath through the high speed of cloth.
- In other words, CP Dyeing dyes the cloth rapidly, with less place required.
- Secondly, Reduced liquor volume is possible due to the fast exchange of fluid. Therefore, less wastage of resources.
- Thirdly, CP Dyeing‘s Roller width can be made from 1200mm to 3000mm depending on the client’s need.
🔶 Special Features:
✅ Versatile because it is equally suitable for Light and Heavy fabrics.
✅ Utilising of “Two Nip Two Dip” method ensures consistent colour penetration.
✅ The Top rubber roller is anti-deflecting construction.
✅ On Nips, pneumatic loading can be as much as 6 tons.
✅ Minimum loss of dye liquor because of low Dye liquor content in the trough.
✅ The main Batcher can batch cloth up to 1500mm Dia.
✅ Drive to both padder & Batcher by inverter-controlled AC Drive.
✅ Minimum tension between padder & Batcher is for perfect winding of cloth.
✅ The minimum distance between Padder & Batcher is to avoid oxidation.
✅ Machines are available from 1200mm to 3000mm roller width.
SKU: n/a -
Accessories
Rubber Blanket
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
- Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.
SKU: n/a -
Finishing Machinery
Compressive Shrinking Range
The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
SKU: n/a -
Burner, Heating Solution
Burner 200 – Stage 2
Burner 200 | Heating solution
The Gas Burner 200 is a heating solution for small-medium appliances. The gas burner can be used as either a primary or secondary heating source, offering great versatility to users. It is designed not only to be functional but also beautiful.
We designed this, will ensure you have a high-efficiency, energy-efficient heating solution.
The gas burner was created as a way of providing an aesthetically pleasing solution for companies looking for a simpler alternative.
Benefits
✅ Modern design
✅ Efficient
✅ Aesthetic
✅ Environmentally friendly
✅ Reduces air pollution because it reduces wood consumption by up to 5 times
✅ Tangential Ventilation
✅ Heats quickly and efficiently
SKU: n/a
Related products
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Finishing Machinery
Compressive Shrinking Range
The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
SKU: n/a -
Finishing Machinery
Stenter
The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines like Relax Dryer whose heat set capabilities give the fabric the final result of all the processes it went through.
Stenter has detachable nozzle fingers that are easy to clean and sliding filters which remove lint as they come out.
It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.
Stenter comes with the following advance and improved features:
🔶 Higher Production Speeds
✅ Use of elongated oval Nozzle slits for higher air velocity.
✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
✅ High-energy blower fans displace high volumes of air.
✅ Fabric working width can be customised from 1600mm to 3400mm and cambers from 1 to 12 depending on customer need.
✅ Speed From 40 to 100 meters per minute by A.C. Inverter System.🔶 Efficiency
✅ Double-jacketed sealed provides the best insulation.
✅ Seasoned cast iron lubricated rail provides friction-free movement of the chain.
✅ All pipelines are installed inside the machine to cut out conduction losses.
✅ Give 15% More Saving against other stenter.🔶 Maintenance
✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on daily bases.
✅ Online sliding filters for lint removal.
✅ Easy access inside chambers for observation.
✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production requires.
As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar and Many more Knitted as well as woven fabrics.
In Conclusion, this machine is best for Dyeing and Printing Plants.
SKU: S001 -
Finishing Machinery
Relax dryer
The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.
- Firstly, The air movement produces undulations in the cloth & at the same time, it expands the knitted fabric causing dimensional shrinkage and selvedge opening.
- In other words, Relax Dryer expands the fabric width while drying it.
- Secondly, Relax Dryer rolls ladder-proof fabrics based on well-known the principle of air impact drying system.
- Thirdly, the cloth moved through the drying chamber on a conveyor belt that overfed to increase length shrinkage.
- Fourthly, The operating width of the Relax Dryer can range from 1600mm to 4200mm. Depending on the specific needs of the client.
- Fifthly, Relax Dryer can process fabric ranging from 70 to 700 gsm/meter square of hosiery.
- Sixth and most Important, velocity can be achieved up to 60 meters per minute while performing the process.
In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.
🔸 Technical Specification
✅The number of chambers: 2 to 8.
✅Conveyor belt width: 1600mm to 4200mm.
✅ Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
✅ Mechanical belt speed: Step less than 0 to 60m/min.
✅ Maximum working temperature: 220 °C.
✅ Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
✅ Fabric feeding: Step-less by multiple points.
✅ Conveyor belt direction control: Electro-pneumatic from both sides.
SKU: RD001 -
Finishing Machinery
Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
- DIGIFIX Specially designed Machine for Digital Printing
- ATMOFIX suitable for Low-Temperature Application
- EVOMAX suitable for High-Temperature Applications
- RAPIFIX suitable for Hot Air and Pigment Application
- UNIFIX is appropriate for both Low Temperature & High-Temperature applications
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
❇ RAPIFIX Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C.
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
🔸 Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.
SKU: n/a
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