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Finishing Machinery
Compressive Shrinking Range
The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
₹2,500,000.00
Compressive Shrinking Range
The Sole purpose of Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of the shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
🔸 Payment, Taxes and Delivery
Payment: Before dispatch of machinery, 40% advance and a balance against the proforma invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above the price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
Controlled Compressive Shrinking Range | Fabric finishing | best shrinkage up to 12%
Controlled Compressive Shrinking Range is to ensure that the garment made from such fabric does not shrink after wash hence perfect dimensional stability.
Product SKU: F/CSR-1
Product Brand: Indian
Product Currency: ₹
Product Price: 2500000
Price Valid Until: 2023-08-01
Product In-Stock: PreOrder
Editor's Rating:
5
5
| Machine width | 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm, 2800mm, 3000mm, 3200mm |
|---|---|
| Jacketed drum Dia | 1500mm, 2000mm, 2500mm |
Controlled Compressive Shrinking Range | Fabric finishing | best shrinkage up to 12%
Controlled Compressive Shrinking Range is to ensure that the garment made from such fabric does not shrink after wash hence perfect dimensional stability.
Product SKU: F/CSR-1
Product Brand: Indian
Product Currency: ₹
Product Price: 2500000
Price Valid Until: 2023-08-01
Product In-Stock: PreOrder
Editor's Rating:
5
5
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- Processing Machinery
Desizing Machine
Desizing machine
Desizing is the process of removing the size applied during weaving. The purpose of this fabric processing machinery Desizing machine is to remove the sizing ingredients such as starches, gums, PVA etc.
The starch has to be degraded into less water-soluble molecules by hydrolysis. The hydrolysis of starch using enzymes under particular concentration, temperature and duration is called desizing.
Desizing can do at room temperature to boiling temperature as per the quality of the enzyme.
Desizing Tank is made from Stainless Steel material. The tank can have open or fully enclosed construction as per requirement. The number of rollers in the tank facilitates suitable liquor takeup of every kind of fabric which is to be desized.
Desizing machine speed can be lowered or raised for proper take-up of the liquor for different grades of cloth.
🔸 Key Functions:
✅ 5 to 60Mtrs/Min operational speed.
⭕ Automatic or manual dozing system (Optional)
✅ Auto Steam Control.
✅ Easy usage.
⭕ Chemical preparation tanks (Optional)
✅ Desizing machines are available from 1600mm to 3400mm fabric width.
SKU: P/DM-1 - Accessories
Rubber Blanket
Rubber Blanket
In the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, it is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for an excellent fabric finish during the shrinkage process of the textile.
- Thirdly, the high-quality specialty rubber additive with high-performance anti-degradants is selected to prevent surface degradation of it at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber can effortlessly be processed at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat-resistant nature of the Rubber, it gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, the good abrasive surface and excellent flex quality of it expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Blanket available in the Indian market.
Moreover, Producers of lightweight, low-shrinkage potential, 100% cotton or cotton/polyester commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of the rubber is between 36℃ – 39℃, depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, the rubber blanket should be 150 mm to 200 mm wider than the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require a higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, the Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit-type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetic dress material, etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. A belt thickness of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use machines like Compressive Shrinking Range or Zero Zero & Comfit
SKU: n/a - Batching, Makeup Machinery
Double Folding & Plating
Is to be use for multiple applications, In this Double Folding machine there are following features in it.
- Firstly, it does cross fold to make it easy to organize batches which take less space. In other words, less space and more batches to place.
- Secondly, it fold fabric in platting from loose/roll form
- Thirdly, it also measure the fabric by optional given meter counter.
- Fourthly, Machine working width can be made from 41″/36 (Small)* to 72″/67 (Large) depending on client’s need.
- Fifthly, Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be fold on this machine.
- Sixth and most importantly the speed can be achieve up to 50 meters per minute while preforming the process.
In conclusion, this machine is best suitable for Dyeing & Printing Units or Export house.
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SKU: n/a - Dyeing Machinery
Hydraulic Jigger
Hydraulic Jigger
Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:
- Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
- Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
- Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality.
- Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited.
- Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.
Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process.
🔸 Technical Specification
➡ Automatic reversal at the end of each cycle setting
➡ Spray washing through a selector switch
➡ Stopping the machine at the pre-determined sampling point
➡ Water filling through rotary switch
➡ Drain through a selector switch
➡ Digital Speed indication
➡ Speed setting through P L C
➡ Replenishing from dosing tank through valve
➡ Indirect steam heating through Heat Exchanger
➡ Temperature Controller.
➡ A valve adjusts the tension on the cloth.
➡ Soft Start & Stop
➡ Pendulation when adding and emptying liquid
➡ Touch Screen
➡ Specially designed software for the machineSKU: D/HJ-1 - Accessories
Bag Filter
Bag Filter
A Bag Filter for Boiler and Thermopack, Boiler Bag filter, also known as a dust collector, is a most required Accessory for boiler houses in textile plants and mills. The primary object of the Bag filter is to clean dirty air or gas by trapping dust and particles before the air goes from the chimneys of the Plants and Mills.
The Bag filter consists of multiple woven bags. The bag filter typically holds between 56 and 320 bags, depending on the capacity of the Boiler or Thermopac. These filters effectively capture dust and particles, helping the equipment work efficiently.
Their design ensures they fit well with the system while allowing necessary airflow. It has the following features that make it an essential part of Boiler Houses in Textile Plants:
- Firstly, it cleans dirty air and gases by catching them in bags before the air enters the environment.
- Secondly, it helps to contain dirt and pollutants from the air, making the workplace safer for workers and the environment.
- Thirdly, in industries like textiles, even tiny dust particles can affect the quality of the product. Bag filters help maintain a clean environment.
- Fourthly, it is a highly customizable product that can carry between 56 and 320 bags, depending on the capacity of the Boiler or Thermopac.
- Fifth and most importantly, Governments have strict rules on air pollution. Bag filters help companies follow these rules to avoid fines or shutdowns.
Conclusion:
Bag filters are essential for modern industry. They clean the air by removing dust and particles, protecting people and machines. They work efficiently, are built to last, and can be used in different industries, including textile, cement, and food production.
Using bag filters helps industries maintain clean air, comply with environmental laws, and create a safer workplace. They are a wise investment for any company seeking to enhance safety and productivity.
🔸 Technical Specification
✅ Can be customized from 56 to 320 bags.
✅ Attach with Boiler or Thermopac (Thermic Fluid Heater)
✅ From capacity 1 tons to 10 tons (Boiler) & from capacity 500U to 5000U (Thermic Fluid Heater)
SKU: A/BF-1 - Dyeing Machinery
Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
SKU: D/ASF-1
Related products
- Finishing Machinery
Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
- DIGIFIX Specially designed Machine for Digital Printing
- ATMOFIX suitable for Low-Temperature Application
- EVOMAX suitable for High-Temperature Applications
- RAPIFIX suitable for Hot Air and Pigment Application
- UNIFIX is appropriate for both Low Temperature & High-Temperature applications
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
❇ RAPIFIX Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C.
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
🔸 Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.
SKU: n/a - Finishing Machinery
Relax dryer
The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.
- Firstly, The air movement produces undulations in the cloth & at the same time, it expands the knitted fabric causing dimensional shrinkage and selvedge opening.
- In other words, Relax Dryer expands the fabric width while drying it.
- Secondly, Relax Dryer rolls ladder-proof fabrics based on well-known the principle of air impact drying system.
- Thirdly, the cloth moved through the drying chamber on a conveyor belt that overfed to increase length shrinkage.
- Fourthly, The operating width of the Relax Dryer can range from 1600mm to 4200mm. Depending on the specific needs of the client.
- Fifthly, Relax Dryer can process fabric ranging from 70 to 700 gsm/meter square of hosiery.
- Sixth and most Important, velocity can be achieved up to 60 meters per minute while performing the process.
In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.
🔸 Technical Specification
✅The number of chambers: 2 to 8.
✅Conveyor belt width: 1600mm to 4200mm.
✅ Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
✅ Mechanical belt speed: Step less than 0 to 60m/min.
✅ Maximum working temperature: 220 °C.
✅ Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
✅ Fabric feeding: Step-less by multiple points.
✅ Conveyor belt direction control: Electro-pneumatic from both sides.SKU: RD001 - Finishing Machinery
Denim Finishing Range
Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available for up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range was developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in Denim Finishing Range gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ The number of 2 cooling cylinders is provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
SKU: F/DFR-1 - Finishing Machinery
Stenter
Hot air stenter
The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines, like Relax Dryer, whose heat set capabilities give the fabric the final result of all the processes it went through.
Stenter has detachable nozzle fingers that are easy to clean and sliding filters that remove lint as they come out.
It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.
Stenter comes with the following advanced and improved features:
🔶 Higher Production Speeds
✅ Use of elongated oval Nozzle slits for higher air velocity.
✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
✅ High-energy blower fans displace high volumes of air.
✅ Fabric working width can be customized from 1600mm to 3400mm and cambers from 1 to 12, depending on customer need.
✅ Speed from 40 to 100 meters per minute by A.C. Inverter System.🔶 Efficiency
✅ Double-jacketed sealed provides the best insulation.
✅ Seasoned cast-iron lubricated rail provides friction-free movement of the chain.
✅ All pipelines are installed inside the machine to cut out conduction losses.
✅ Give 15% More Savings against other stenters.🔶 Maintenance
✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on a daily basis.
✅ Online sliding filters for lint removal.
✅ Easy access inside chambers for observation.
✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production required.
As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar, and Many more Knitted as well as woven fabrics.
In Conclusion, this machine is best for Dyeing and Printing Plants.
SKU: S001
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