Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
₹450,000.00
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Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs.
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
🔸 Payment, Taxes and Delivery
Payment: Prepayment of 50% is essential, with the balance payable on the proforma invoice.
Delivery: Delivery of the machine ideally comes within 4 to 5 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders)
Installation: No Installation is required.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Roller Width | 1400 mm, 1500 mm, 1600 mm, 1700 mm, 1800 mm, 1900 mm, 2000 mm, 2100 mm, 2200 mm, 2300 mm, 2400 mm, 2500 mm, 2600 mm, 2700 mm, 2800 mm, 2900 mm, 3000 mm, 3100 mm, 3200 mm |
|---|---|
| Material | Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper |
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Finishing Machinery
Compressive Shrinking Range
The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
SKU: n/a -
Washing Machinery
Open Width Washing Range
Open width Washing Range
Open width Washing Range is for the fabric washing machine for woven fabrics. The Open width Washing Range machine has the following features.
- Firstly, The system consists of a specially shaped impeller in the drum in which water jets uniformly smashes the full fabric width very high washing performance on the upper and backside of the fabric.
- In other words, Open width Washing Range removes unfixed dyestuff, gum, and other chemicals from the fabric.
- Secondly, Washing with tanks can carry out pre-washing, rinsing, and chemical treatment.
- Therefore, Open width Washing Range improves fabric quality.
- An effective squeezer between the washing unit gives maximum liquor separation from one bath to another.
- Thirdly, Each washing compartment with its force-spray system, re-circulation pump, filtering device, overflow, drain, and heating arrangement.
- Fourthly, the Open width Washing Range’s working width is to be made from 1500mm to 3500mm depending on the client’s need.
- Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabric can be processed on this machine.
- Sixth and most Important is Perfect synchronizing of linear speed hence tension-less and creaseless transport of fabric all along the process.
🔶 ADVANTAGES :
✅ Excellent Washing efficiency.
✅ Extremely sturdy construction.
✅ Quiet running.
✅ Low energy consumption.
✅ Ease of operation.
✅ Optional knife spray between each strand of fabric with supply from a separate pump.
✅ Circulation and counter flow arrangement to save water.
✅ Low maintenance.
✅ Quick and simple installation.
✅ Tight closing glass windows on the sides to provide easy access.
✅ Direct steam heating by perforated S S Pipes.
✅ S S bottom rolls running in self-aligning bush bearing.
SKU: n/a -
Dyeing Machinery
HT.HP. Soft Over Flow
HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.
HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, and Curtain Bedsheet of 100% Cotton knit and woven fabrics. In short, it’s a Terry towel dyeing machine.
HTHP Soft Over Flow can work as a Soft Overflow with minor adjustments.
A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.
A specially develop online filter design helps to collect the Terry towel fumes.
🔸 Technical Specification
✅ Capacity: 50 to 2000 kg.
✅ The process has a sensitive fabric like Terry Towels, Curtain, Bed Sheet, 100% cotton knit & woven etc.
✅ Work as Soft flow or as overflow dyeing.
✅ High Temp. – Up to 140 ° C.
✅ The vessel makes of stainless steel 316 L.
✅ Specially developed a filter to collect towel fumes.
✅ Teflon Sheet inside the chamber for smooth fabric movement.
✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
✅ Fabric drive reel with frequency controller.
SKU: D/HSO-1 -
Finishing Machinery
Denim Finishing Range
Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available for up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range was developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in Denim Finishing Range gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ The number of 2 cooling cylinders is provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
SKU: F/DFR-1 -
Dyeing Machinery
Hydraulic Jigger
Hydraulic Jigger
Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:
- Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
- Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
- Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality.
- Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited.
- Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.
Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process.
🔸 Technical Specification
➡ Automatic reversal at the end of each cycle setting
➡ Spray washing through a selector switch
➡ Stopping the machine at the pre-determined sampling point
➡ Water filling through rotary switch
➡ Drain through a selector switch
➡ Digital Speed indication
➡ Speed setting through P L C
➡ Replenishing from dosing tank through valve
➡ Indirect steam heating through Heat Exchanger
➡ Temperature Controller.
➡ A valve adjusts the tension on the cloth.
➡ Soft Start & Stop
➡ Pendulation when adding and emptying liquid
➡ Touch Screen
➡ Specially designed software for the machine
SKU: n/a -
Dyeing Machinery
Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
SKU: D/ASF-1
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Accessories
A Frame
A-FRAME Trolley
A-Frame trolley is one of the most required Accessories in Textile Plant and Mills. A-frame’s objective is to carry the fabric and make it easy to manoeuvre inside the facility while different processes such as measuring, washing, cleaning, dyeing or printing, and finishing.
A-frame trolleys are also Utilised in rotating stations by simply adding an extension to them.
A-frame trolleys come in different sizes from 44 to 130 inches roller width depending on the customer. A-frame trolleys take less space than bucket/box-type trolleys. It gets easier to manage them and store them in one place.
Inshot A-Frame Tolleys are best to manage and store the grey to finished material in a clean and sorted way that helps to identify the fabric lot.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ A FRAME’s top roll fabricate from M.S. Seamless Pipe (Ebonite quoting).
✅ The end shaft is RIB constructed or As per the buyer’s suggestion.
⭕ Cladding of S.S. Sheet on a batch roll. (Optional)
✅ The front side pooling system is a swivel-type M.S. fabricated bracket with 10″ x 2 wheels.
✅ The rare side is of fixed type 12″ x 3″ wheel.
✅ Batch coupling is fit on a batch roll for rotating.
✅ A-FRAME is manufactured from an M.S. channel (100/50mm) x 6mm wall thickness.
SKU: A/T-1 -
Accessories
Rubber Blanket
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
- Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.
SKU: n/a
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