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Chainless Merceriser


Chainless Merceriser

The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.

  • To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Merceriser involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes. 
  • Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
  • Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity. 
  • Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500 mm, as preferred by the customer.
  • Fifthly, It can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre
  • Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.

🔸 ADVANTAGES :

➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
➡ Tailored to the customer’s specifications.


 

6,000,000.00

Chainless Merceriser

The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.

  • To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Chainless Merceriser involves treating organic material with high caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes. 
  • Secondly, Chainless Merceriser roll fabric on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
  • Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity. 
  • Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500-mm, as prefered by the customer.
  • FifthlyChainless Merceriser can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre
  • Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.

In conclusion, this machine is best suitable for the garment industry Dyeing & printing plants.

🔸 ADVANTAGES :

➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.

🔸  Payment, Taxes and Delivery

Payment: 40% Advance Balance against Proforma Invoice before dispatch.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Tax: GST 18% Or Vat 4% +1% No CST against form “H”( export orders).
Transport Charges: Extra to your account.
Insurance: To be arranged by you.



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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

Fabric

Cotton, Other Woven blends

Machine Width

1500mm, 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm, 2800mm, 3000mm, 3200mm, 3400mm

Speed

8 Mtrs. / Min, 10 Mtrs. / Min, 15 Mtrs. / Min, 18 Mtrs. / Min, 20 Mtrs. / Min, 31 Mtrs. / Min, 40 Mtrs. / Min

 

 

 

 

 

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  • HT.HP. Soft Over Flow

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    HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.

    HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, and Curtain Bedsheet of 100% Cotton knit and woven fabrics. In short, it’s a Terry towel dyeing machine.

    HTHP Soft Over Flow can work as a Soft Overflow with minor adjustments.

    A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.

    A specially develop online filter design helps to collect the Terry towel fumes.

    🔸 Technical Specification

    ✅ Capacity: 50 to 2000 kg.
    ✅ The process has a sensitive fabric like Terry Towels, Curtain, Bed Sheet, 100% cotton knit & woven etc.
    ✅ Work as Soft flow or as overflow dyeing.
    ✅ High Temp. – Up to 140 ° C.
    ✅ The vessel makes of stainless steel 316 L.
    ✅ Specially developed a filter to collect towel fumes.
    ✅ Teflon Sheet inside the chamber for smooth fabric movement.
    ✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
    ✅ Fabric drive reel with frequency controller.


     

    SKU: D/HSO-1
  • Rope Washing Range

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    Rope Washing Range 

    Rope Washing Range is a fabric washing machine. Therefore, The Rope Washing Range is for woven fabrics like cotton, cotton/viscose, cotton/polyester or linen and knitted fabrics.

    Viscose washed in rope form because of its poor wet strength. 

    Similarly, Knit fabrics tend to elongate in open form and require many holding gadgets. So, it is washed in rope form to avoid curling and elongation. 

    The Rope Washing Rang has two open-width compartments/triple drum compartment/cage washer for wetting and swelling dyes as well gum paste, fabric then gathered in a J-scray before going into the winch washing compartments. 

    The oval-type S.S. winch helps in thrashing the cloth into the S.S. washing tank to remove the gum and excessive colour.

    There is a provision for heating the water with steam for faster removal of excessive materials. Long dwell times, controlled temperature and liquor flow to suit individual requirements add high washing efficiency.

    Each tank can hold 110 kilos to 200 kilogrammes of cloth, depending on the breadth of the tank. After being washed with a rope opening mechanism, the fabric takes on an open state. 

    🔶 ADVANTAGES :

    ✅ Excellent washing efficiency.
    ✅ Sturdy construction.
    ✅ Low energy consumption.
    ✅ Quiet running.
    ✅ Lowest maintenance effort.
    ✅ Speed up to 70 Meters / Min.
    ✅ Easy installation

     

    SKU: n/a
  • ,

    Gas Boiler

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    GAS Boiler 

    The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils. 

    The Gas Boiler also can be customized to a complete skid mount unit on customer demand.

    When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.

    🔸 PRODUCTS FEATURES:

    ✅ Three-pass smoke tube with complete wet back boiler.
    ⭕ Multi-fuel option – light oils/heavy oils/gases
    ✅ High efficiency of about 88% to 95%
    ✅ High dryness fraction steam increases usable heat.
    ✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
    ⭕ An additional option of oil pre-heater confirming EN safety standards
    ✅Corrugated furnaces for boilers above
     6 TPH capacity.
    ⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems.

     

    🔸 Operating Range:  

    ➡ Capacities In the range of 1.0 TPH to 15 TPH
    ➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
    ➡ Firing fuels: LDO, FO, LSHS & Natural Gas 
    ➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCV


    SKU: H/GB-1
  • Polymeriser

    0 out of 5
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    Polymeriser

    Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.

    • Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
    • Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
    • Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
    • Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
    • Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
    • The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.

    In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.

    🔸 ADVANTAGES :

    ➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
    ➡ Separate blowers for top and bottom air nozzles.
    ➡ Its uniformity in temperature, width-wise, length and diagonally.
    ➡ No dropping by condensation.
    ➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
    ➡ It is available in 60 to 150 meters of cloth content curing zone.


     

    SKU: P001
  • Relax dryer

    0 out of 5
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    The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.

    • Firstly, The air movement produces undulations in the cloth & at the same time, it expands the knitted fabric causing dimensional shrinkage and selvedge opening.
    • In other wordsRelax Dryer expands the fabric width while drying it.
    • Secondly, Relax Dryer rolls ladder-proof fabrics based on well-known the principle of air impact drying system.
    • Thirdly,  the cloth moved through the drying chamber on a conveyor belt that overfed to increase length shrinkage. 
    • Fourthly, The operating width of the Relax Dryer can range from 1600mm to 4200mm. Depending on the specific needs of the client. 
    • FifthlyRelax Dryer can process fabric ranging from 70 to 700 gsm/meter square of hosiery. 
    • Sixth and most Important, velocity can be achieved up to 60 meters per minute while performing the process.

    In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.

    🔸 Technical Specification

    The number of chambers: 2 to 8.
    Conveyor belt width: 1600mm to 4200mm.
    Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
    Mechanical belt speed: Step less than 0 to 60m/min.
    Maximum working temperature: 220 °C.
    Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
    Fabric feeding: Step-less by multiple points.
    Conveyor belt direction control: Electro-pneumatic from both sides.

     

    SKU: RD001
  • ,

    Single Folding Machine

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    This Single Folding machine or fabric folding machine is one of the fabric makeup machinery which has the following features :

    • Firstly, the Single Folding machine does fold the fabric from a loose form to an organized plated state before performing dyeing/printing/processing operations.
    • In other words, the fabric needs an inspection before starting any processes.
    • Secondly, the Single Folding machine also measures fabric length before any operation or after all processes.
    • Thirdly, the Single Folding machine comes in four different sizes from 41″/36 (Small)* to 72″/67 (Large)
    • Fourthly, woven fabrics like cotton, viscose, rayon, wool & polyester weigh from 70 to 700 gsm/meter square and fold on a Single Folding machine.
    • Fifth and most importantly, the speed can be achieved up to 50 meters per minute while performing the process.
    In conclusion, this fabric folding machine is best suitable for the garment industry or dyeing & printing plants. 

    🔸 Technical Specification

    ✅ For fabric up to 1700MM
    ✅ The working table descends up to 15” (380 mm).
    ✅ Length is of folds adjustable up to 1.00 meter.
    ✅ Cast Iron sidewalls are closed to make the machine robust and sturdy.
    ✅ Folding blades mounted on the carriage of steel roller chains.
    ✅ a simple device for quick and precise folding with knife adjustment 
    ✅ Operating speed: 50 meters/minute.
    ✅ Drive on motor 2HP x 960RPM.
    ✅ Stroke-type length Counter with manual setting or ⭕ Digital counter.

     

    SKU: n/a