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Chainless Merceriser


Chainless Merceriser

The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.

  • To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Merceriser involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes. 
  • Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
  • Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity. 
  • Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500 mm, as preferred by the customer.
  • Fifthly, It can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre
  • Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.

🔸 ADVANTAGES :

➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
➡ Tailored to the customer’s specifications.


 

6,000,000.00

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Chainless Merceriser

The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.

  • To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Chainless Merceriser involves treating organic material with high caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes. 
  • Secondly, Chainless Merceriser roll fabric on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
  • Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity. 
  • Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500-mm, as prefered by the customer.
  • FifthlyChainless Merceriser can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre
  • Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.

In conclusion, this machine is best suitable for the garment industry Dyeing & printing plants.

🔸 ADVANTAGES :

➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.

🔸  Payment, Taxes and Delivery

Payment: 40% Advance Balance against Proforma Invoice before dispatch.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Tax: GST 18% Or Vat 4% +1% No CST against form “H”( export orders).
Transport Charges: Extra to your account.
Insurance: To be arranged by you.



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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

Fabric

Cotton, Other Woven blends

Machine Width

1500mm, 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm, 2800mm, 3000mm, 3200mm, 3400mm

Speed

8 Mtrs. / Min, 10 Mtrs. / Min, 15 Mtrs. / Min, 18 Mtrs. / Min, 20 Mtrs. / Min, 31 Mtrs. / Min, 40 Mtrs. / Min

 

 

 

 

 

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  • Stenter

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    The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines like Relax Dryer whose heat set capabilities give the fabric the final result of all the processes it went through.

    Stenter has detachable nozzle fingers that are easy to clean and sliding filters which remove lint as they come out.

    It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.

    Stenter comes with the following advance and improved features:

    🔶  Higher Production Speeds

    ✅ Use of elongated oval Nozzle slits for higher air velocity.
    ✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
    ✅ High-energy blower fans displace high volumes of air.
    ✅ Fabric working width can be customised from 1600mm to 3400mm and cambers from 1 to 12 depending on customer need.
    ✅ Speed From 40 to 100 meters per minute by A.C. Inverter System.

    🔶 Efficiency

    ✅ Double-jacketed sealed provides the best insulation.
    ✅ Seasoned cast iron lubricated rail provides friction-free movement of the chain.
    ✅ All pipelines are installed inside the machine to cut out conduction losses.
    ✅ Give 15% More Saving against other stenter.

    🔶 Maintenance

    ✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on daily bases.
    ✅ Online sliding filters for lint removal.
    ✅ Easy access inside chambers for observation.
    ✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.

    Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production requires.

    As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar and Many more Knitted as well as woven fabrics.

    In Conclusion, this machine is best for Dyeing and Printing Plants.


     

    SKU: S001
  • Denim Finishing Range

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    Denim Finishing Range

    The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.

    As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available for up to  3600mm working width fabric to assure total shrinkage protection to Denim fabrics. 

    Denim Finishing Range was developed in a way that can shrinkage up to 14% in a single passage.

    Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in Denim Finishing Range gets fully shrunk.

    Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.

    🔸 Key Features:

    ✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
    ✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
    ✅ Complete Machine with P.L.C. Controlled Inverter Drive.
    ✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
    ✅ User-friendly machine with the shortest Payback time.
    ✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
    ✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
    ✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
    ✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
    ✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
    ✅ The number of 2 cooling cylinders is provided at the exit of the palmer unit to cool down the fabrics.
    ⭕ Singing unit at the feeding side. (Optional)
    ⭕ Brushing unit at feeding side. (Optional)
    ⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
    ⭕ Big Batching device with ‘J’ scray at plating side. (Optional)

     

    SKU: F/DFR-1
  • Desizing Machine

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    Desizing machine

    Desizing is the process of removing the size applied during weaving. The purpose of this fabric processing machinery Desizing machine is to remove the sizing ingredients such as starches, gums, PVA etc.

    The starch has to be degraded into less water-soluble molecules by hydrolysis. The hydrolysis of starch using enzymes under particular concentration, temperature and duration is called desizing.

    Desizing can do at room temperature to boiling temperature as per the quality of the enzyme.

    Desizing Tank is made from Stainless Steel material. The tank can have open or fully enclosed construction as per requirement. The number of rollers in the tank facilitates suitable liquor takeup of every kind of fabric which is to be desized.

    Desizing machine speed can be lowered or raised for proper take-up of the liquor for different grades of cloth.

    🔸 Key Functions:

     

    ✅ 5 to 60Mtrs/Min operational speed.
    ⭕ Automatic or manual dozing system (Optional)
    ✅ Auto Steam Control.
    ✅ Easy usage.
    ⭕ Chemical preparation tanks (Optional)
    Desizing machines are available from 1600mm to 3400mm fabric width.

     

    SKU: P/DM-1
  • Multi-Nozzle Soft flow

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    Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.

    The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.

    The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.

    By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.

    To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,

    At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.

    To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.

    🔸 Technical Specification

    ✅ Capacity: 25 to 400 kg. (Single Tube)
    ✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
    Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    High Temp. – Up to 140° C.
    Max. Fabric Speed – 400 Mtr./Min.
    Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
    Vessel: SS 316 L.
    Multiple soft nozzles.


     

    SKU: D/MSF-1
  • Compressive Shrinking Range

    0 out of 5
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    The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.

    As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to  3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denimCompressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.

    The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.

    A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.

    Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.

    🔸 Technical Specification

    ✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
    ✅ Shrinkage 0 – 12 % depending upon fabric quality.
    ✅ Minimum and controlled tension.
    ⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
    ✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
    ✅ Stainless Steel damping & conditioning unit supplied as standard Parts.


     

    SKU: n/a
  • Polymeriser

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    Polymeriser

    Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.

    • Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
    • Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
    • Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
    • Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
    • Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
    • The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.

    In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.

    🔸 ADVANTAGES :

    ➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
    ➡ Separate blowers for top and bottom air nozzles.
    ➡ Its uniformity in temperature, width-wise, length and diagonally.
    ➡ No dropping by condensation.
    ➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
    ➡ It is available in 60 to 150 meters of cloth content curing zone.


     

    SKU: P001
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