Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.
➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
₹1,050,000.00
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Atmospheric Soft flow
The Atmospheric Soft Flow dyeing machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, It is very suitable because it reduces the running cost by saving energy.
Furthermore, the liquor ratio of the Atmospheric Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200Kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.
➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet inside the chamber.
➡ Cup type very soft nozzle with low presser & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
🔸 Payment, Taxes and Delivery
PAYMENT: Before dispatch, 40% advance & balance against Proforma Invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Erection: Will be charged extra per machine over and above price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Capacity 125 Kgs/ Chamber | NA, 25 Kgs, 50 Kgs, 75 Kgs, 100 Kgs, 125 Kgs, 250 Kgs, 375 Kgs, 500 Kgs, 750 Kgs, 1000 Kgs |
|---|---|
| Capacity 150 Kgs/ Chamber | NA, 150 Kgs, 300 Kgs, 450 Kgs, 600 Kgs, 750 Kgs, 900 Kgs, 1000 Kgs, 1200 Kgs |
| Nossel size | 105mm, 120mm, 140mm, 200mm, 250mm, 300mm |
| Fabric | COTTON, WOOL, ACRYLIC, VELOUR, NYLON, KNITTED |
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Batching, Makeup Machinery
Single Folding Machine
This Single Folding machine or fabric folding machine is one of the fabric makeup machinery which has the following features :
- Firstly, the Single Folding machine does fold the fabric from a loose form to an organized plated state before performing dyeing/printing/processing operations.
- In other words, the fabric needs an inspection before starting any processes.
- Secondly, the Single Folding machine also measures fabric length before any operation or after all processes.
- Thirdly, the Single Folding machine comes in four different sizes from 41″/36 (Small)* to 72″/67 (Large)
- Fourthly, woven fabrics like cotton, viscose, rayon, wool & polyester weigh from 70 to 700 gsm/meter square and fold on a Single Folding machine.
- Fifth and most importantly, the speed can be achieved up to 50 meters per minute while performing the process.
In conclusion, this fabric folding machine is best suitable for the garment industry or dyeing & printing plants.
🔸 Technical Specification
✅ For fabric up to 1700MM
✅ The working table descends up to 15” (380 mm).
✅ Length is of folds adjustable up to 1.00 meter.
✅ Cast Iron sidewalls are closed to make the machine robust and sturdy.
✅ Folding blades mounted on the carriage of steel roller chains.
✅ a simple device for quick and precise folding with knife adjustment
✅ Operating speed: 50 meters/minute.
✅ Drive on motor 2HP x 960RPM.
✅ Stroke-type length Counter with manual setting or ⭕ Digital counter.
SKU: n/a -
Finishing Machinery
Relax dryer
The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.
- Firstly, The air movement produces undulations in the cloth & at the same time, it expands the knitted fabric causing dimensional shrinkage and selvedge opening.
- In other words, Relax Dryer expands the fabric width while drying it.
- Secondly, Relax Dryer rolls ladder-proof fabrics based on well-known the principle of air impact drying system.
- Thirdly, the cloth moved through the drying chamber on a conveyor belt that overfed to increase length shrinkage.
- Fourthly, The operating width of the Relax Dryer can range from 1600mm to 4200mm. Depending on the specific needs of the client.
- Fifthly, Relax Dryer can process fabric ranging from 70 to 700 gsm/meter square of hosiery.
- Sixth and most Important, velocity can be achieved up to 60 meters per minute while performing the process.
In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.
🔸 Technical Specification
✅The number of chambers: 2 to 8.
✅Conveyor belt width: 1600mm to 4200mm.
✅ Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
✅ Mechanical belt speed: Step less than 0 to 60m/min.
✅ Maximum working temperature: 220 °C.
✅ Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
✅ Fabric feeding: Step-less by multiple points.
✅ Conveyor belt direction control: Electro-pneumatic from both sides.
SKU: RD001 -
Dyeing Machinery
Hydraulic Jigger
Hydraulic Jigger
Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:
- Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
- Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
- Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality.
- Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited.
- Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.
Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process.
🔸 Technical Specification
➡ Automatic reversal at the end of each cycle setting
➡ Spray washing through a selector switch
➡ Stopping the machine at the pre-determined sampling point
➡ Water filling through rotary switch
➡ Drain through a selector switch
➡ Digital Speed indication
➡ Speed setting through P L C
➡ Replenishing from dosing tank through valve
➡ Indirect steam heating through Heat Exchanger
➡ Temperature Controller.
➡ A valve adjusts the tension on the cloth.
➡ Soft Start & Stop
➡ Pendulation when adding and emptying liquid
➡ Touch Screen
➡ Specially designed software for the machine
SKU: n/a -
Dyeing Machinery
Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 LBest Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
SKU: D/JD-1 -
Accessories
Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
SKU: A/WR-1-1 -
Finishing Machinery
Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
- DIGIFIX Specially designed Machine for Digital Printing
- ATMOFIX suitable for Low-Temperature Application
- EVOMAX suitable for High-Temperature Applications
- RAPIFIX suitable for Hot Air and Pigment Application
- UNIFIX is appropriate for both Low Temperature & High-Temperature applications
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
❇ RAPIFIX Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C.
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
🔸 Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.
SKU: n/a
Related products
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Dyeing Machinery
Long Tube Jet
Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition. Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.
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SKU: n/a -
Dyeing Machinery
Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 LBest Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
SKU: D/JD-1 -
Dyeing Machinery
HT.HP. Soft Over Flow
HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.
HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, and Curtain Bedsheet of 100% Cotton knit and woven fabrics. In short, it’s a Terry towel dyeing machine.
HTHP Soft Over Flow can work as a Soft Overflow with minor adjustments.
A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.
A specially develop online filter design helps to collect the Terry towel fumes.
🔸 Technical Specification
✅ Capacity: 50 to 2000 kg.
✅ The process has a sensitive fabric like Terry Towels, Curtain, Bed Sheet, 100% cotton knit & woven etc.
✅ Work as Soft flow or as overflow dyeing.
✅ High Temp. – Up to 140 ° C.
✅ The vessel makes of stainless steel 316 L.
✅ Specially developed a filter to collect towel fumes.
✅ Teflon Sheet inside the chamber for smooth fabric movement.
✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
✅ Fabric drive reel with frequency controller.
SKU: D/HSO-1 -
Dyeing Machinery
Jigger
Fabric dyeing machines can come in all shapes and sizes, but
A Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.
The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:
✅ Fully S.S. construction or Mounted on C.I. Walls.
✅ With a water re-circulation system and temperature controllers.
✅ A.C. Motor drive or Inverter Control Drive
✅ Semi Automatic or Fully Automatic
✅ S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers2nd one is a Close type with the following advancement:
✅ Gear Box Type Semi Automatic Maxi Jigger Machine
✅ S.S. Spring Type Floating Device
✅ Roof Heating is Provided to Prevent Dropping on Fabrics
✅ Direct & Indirect Heating with Temperature Controller
✅ Auto R/F System with Cycle Contrail with the help of PLC
⭕ Pneumatic Operated Auto Drain (Optional)
⭕ A Direct Mounted Reduction Gear Box (Optional)🔸 Technical Specification
✅ The Machines are available from 1250mm to 3400mm in width
✅ Roll Center: 25″, 31″, 36″, 41″
✅ Complete Stainless Steel Body with M.S. Base Frame
✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
✅ Complete Stainless Steel Body.
✅ Heavy-duty brake drum.
✅ Heavy duty differential Gear unit.
✅ A.C. Frequency Drive.
✅ Stainless Steel Cladded Main Roll
✅ Circulation System with 2.0 H.P.In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.
In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.
SKU: jigger
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