Multi-Nozzle Soft flow
Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.
The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.
The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.
By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.
To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,
At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.
To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.
🔸 Technical Specification
✅ Capacity: 25 to 400 kg. (Single Tube)
✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140° C.
✅ Max. Fabric Speed – 400 Mtr./Min.
✅ Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
✅ Vessel: SS 316 L.
✅ Multiple soft nozzles.
₹951,000.00
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Multi-Nozzle Soft flow
Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing technology that works as a “Soft flow” or as a “Jet dyeing” machine.
The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.
The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.
By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.
To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,
At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.
To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle by which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg. (Single Tube)
✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140° C.
✅ Max. Fabric Speed – 400 Mtr./Min.
✅ Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
✅ Vessel: SS 316 L.
✅
🔸 Payment, Taxes and Delivery
Payment: 40% Advance online & Balance against Proforma Invoice prior to dispatch.
Delivery: Delivery of machine is ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above given price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Capacity | 25Kg, 50Kg, 75Kg, 100Kg, 150Kg, 200Kg, 250Kg, 300Kg, 400 Kg |
|---|---|
| Nossel size | 105mm, 120mm, 140mm, 200mm, 250mm, 300mm |
| Fabric | WOVEN, KNITTED, WOVEN & KNITTED |
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Burner, Heating Solution
Burner 200 – Stage 2
Burner 200 | Heating solution
The Gas Burner 200 is a heating solution for small-medium appliances. The gas burner can be used as either a primary or secondary heating source, offering great versatility to users. It is designed not only to be functional but also beautiful.
We designed this, will ensure you have a high-efficiency, energy-efficient heating solution.
The gas burner was created as a way of providing an aesthetically pleasing solution for companies looking for a simpler alternative.
Benefits
✅ Modern design
✅ Efficient
✅ Aesthetic
✅ Environmentally friendly
✅ Reduces air pollution because it reduces wood consumption by up to 5 times
✅ Tangential Ventilation
✅ Heats quickly and efficiently
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Finishing Machinery
Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
- DIGIFIX Specially designed Machine for Digital Printing
- ATMOFIX suitable for Low-Temperature Application
- EVOMAX suitable for High-Temperature Applications
- RAPIFIX suitable for Hot Air and Pigment Application
- UNIFIX is appropriate for both Low Temperature & High-Temperature applications
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
❇ RAPIFIX Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C.
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
🔸 Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.
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Dyeing Machinery
Automatic Jigger
Automatic JIGGER is one of the best dyeing machine inventions for simplifying the dying process. Automatic JIGGER is a Hybrid of hydraulic & conventional JIGGER.
Automatic JIGGER comes with two types 1st one is OPEN TYPE & other one is CLOSE TYPE.
Where One-hand OPEN TYPE Automatic JIGGER comes with all the benefits like
✅ Auto tension control
✅ Auto speed control
✅ Auto cycle control
✅ Circulation system with filters to avoid centre to selvedge
✅ Suitable for any exhaust pre-treatment, dyeing & finish process
✅ Tension setting device to avoid running crease & machine jerks
⭕ Auto pendulum control (optional)
⭕ Batching or winch device (optional)
⭕ Auto water level controller (optional)
⭕ Pneumatic operated drain (optional)Otherhand CLOSE TYPE Automatic JIGGER comes with the additional features like
✅ Auto circulation system
✅ Auto temperature controller
✅ A fully covered jigger will save utilities
⭕ Dosing side tank facility (optional)
⭕ Circulation system with filters to avoid centre to narrow border (optional)The tension control system allows Automatic JIGGER to dye any fabric with ease. One operator can run four Automatic JIGGER machines simultaneously thanks to its PLC system, and the individual drive “automatic dyeing jigger” runs on zero tension on the fabric.
Automatic JIGGER uses both rollers powered by separate gearboxes and motors on inverter drives which do wonders for uniform dyes, even when running at varying speeds.
In conclusion, it is the best-woven dyeing machine, fabric dyeing machine or Cotton dyeing machine.
🔶 Technical Specification
✅ Capacity: 300 Kg. to 2000 kg. [OPEN]
✅ Capacity: 500 Kg. to 2000 kg. [CLOSE]
✅ Available Width: 1250mm to 3400mm
✅ S.S. Structure 304 Out Outer body 316 mail rolls plus inner bottom
✅ 0 to 10 Kgs. (Tension less operation Possible)
✅ Suitable for any Fabric from 30gsm to 500gsm
✅ S.S. Cladded Main Roll
✅ Pneumatic cylinders operated doors [CLOSE]
✅ Individual drive on each roller
✅Speed & tension control through a drive
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Accessories
Rubber Blanket
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
- Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.
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Dyeing Machinery
Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 LBest Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
SKU: D/JD-1 -
Processing Machinery
Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
- Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
- Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
- Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
- Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
- Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
- The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.
SKU: P001
Related products
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Dyeing Machinery
Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 LBest Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
SKU: D/JD-1 -
Dyeing Machinery
Jigger
Fabric dyeing machines can come in all shapes and sizes, but
A Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.
The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:
✅ Fully S.S. construction or Mounted on C.I. Walls.
✅ With a water re-circulation system and temperature controllers.
✅ A.C. Motor drive or Inverter Control Drive
✅ Semi Automatic or Fully Automatic
✅ S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers2nd one is a Close type with the following advancement:
✅ Gear Box Type Semi Automatic Maxi Jigger Machine
✅ S.S. Spring Type Floating Device
✅ Roof Heating is Provided to Prevent Dropping on Fabrics
✅ Direct & Indirect Heating with Temperature Controller
✅ Auto R/F System with Cycle Contrail with the help of PLC
⭕ Pneumatic Operated Auto Drain (Optional)
⭕ A Direct Mounted Reduction Gear Box (Optional)🔸 Technical Specification
✅ The Machines are available from 1250mm to 3400mm in width
✅ Roll Center: 25″, 31″, 36″, 41″
✅ Complete Stainless Steel Body with M.S. Base Frame
✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
✅ Complete Stainless Steel Body.
✅ Heavy-duty brake drum.
✅ Heavy duty differential Gear unit.
✅ A.C. Frequency Drive.
✅ Stainless Steel Cladded Main Roll
✅ Circulation System with 2.0 H.P.In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.
In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.
SKU: jigger -
Dyeing Machinery
Top Tube Soft Flow
Top Tube Soft flow dyeing machine very much suitable to process delicate woven & knitted fabrics. It’s soft nozzle decrease tension further avoid problems like crease marks, rope marks, shrinking etc.
Another benefit of this machine is its single vessel two chamber design reduce fabric loop length as well as processing time.
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Dyeing Machinery
Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
SKU: D/ASF-1
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