Rubber Blanket
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
- Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.
Starting From ₹250,000.00
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
- Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Controlled Compressive Shrinking Range.
🔶 Payment, Taxes and Delivery
Payment: Before dispatch of machinery, 40% advance and a balance against the proforma invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above the price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
Rubber Blanket | Accessories | No.1 Highest Quality Rubber
Rubber Blanket is normally used in the textile finishing process for pre-shrinking fine, lightweight cloth and can also be used for twills, drills, etc.
Product SKU: A/R-1
Product Brand: Indian
Product Currency: ₹
Product Price: 250000
Price Valid Until: 2023-08-01
Product In-Stock: InStock
5
| Machine Type | Zero Zero Shrinking Range, Comfit |
|---|---|
| Fabric Width | 1200 mm, 1300 mm, 1400 mm, 1500 mm, 1600 mm, 1700 mm, 1800 mm, 1900 mm, 2000 mm, 2100 mm, 2200 mm, 2300 mm, 2400 mm, 2500 mm, 2600 mm, 2700 mm, 2800 mm, 2900 mm, 3000 mm, 3100 mm, 3200 mm, 3300 mm, 3400 mm, 3500 mm |
| Blanket Thickness | 50 mm, 55 mm, 60 mm, 65 mm, 71 mm |
Rubber Blanket | Accessories | No.1 Highest Quality Rubber
Rubber Blanket is normally used in the textile finishing process for pre-shrinking fine, lightweight cloth and can also be used for twills, drills, etc.
Product SKU: A/R-1
Product Brand: Indian
Product Currency: ₹
Product Price: 250000
Price Valid Until: 2023-08-01
Product In-Stock: InStock
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Dyeing Machinery
HT.HP. Soft Over Flow
HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.
HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, and Curtain Bedsheet of 100% Cotton knit and woven fabrics. In short, it’s a Terry towel dyeing machine.
HTHP Soft Over Flow can work as a Soft Overflow with minor adjustments.
A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.
A specially develop online filter design helps to collect the Terry towel fumes.
🔸 Technical Specification
✅ Capacity: 50 to 2000 kg.
✅ The process has a sensitive fabric like Terry Towels, Curtain, Bed Sheet, 100% cotton knit & woven etc.
✅ Work as Soft flow or as overflow dyeing.
✅ High Temp. – Up to 140 ° C.
✅ The vessel makes of stainless steel 316 L.
✅ Specially developed a filter to collect towel fumes.
✅ Teflon Sheet inside the chamber for smooth fabric movement.
✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
✅ Fabric drive reel with frequency controller.
SKU: D/HSO-1 -
Dyeing Machinery
Automatic Jigger
Automatic JIGGER is one of the best dyeing machine inventions for simplifying the dying process. Automatic JIGGER is a Hybrid of hydraulic & conventional JIGGER.
Automatic JIGGER comes with two types 1st one is OPEN TYPE & other one is CLOSE TYPE.
Where One-hand OPEN TYPE Automatic JIGGER comes with all the benefits like
✅ Auto tension control
✅ Auto speed control
✅ Auto cycle control
✅ Circulation system with filters to avoid centre to selvedge
✅ Suitable for any exhaust pre-treatment, dyeing & finish process
✅ Tension setting device to avoid running crease & machine jerks
⭕ Auto pendulum control (optional)
⭕ Batching or winch device (optional)
⭕ Auto water level controller (optional)
⭕ Pneumatic operated drain (optional)Otherhand CLOSE TYPE Automatic JIGGER comes with the additional features like
✅ Auto circulation system
✅ Auto temperature controller
✅ A fully covered jigger will save utilities
⭕ Dosing side tank facility (optional)
⭕ Circulation system with filters to avoid centre to narrow border (optional)The tension control system allows Automatic JIGGER to dye any fabric with ease. One operator can run four Automatic JIGGER machines simultaneously thanks to its PLC system, and the individual drive “automatic dyeing jigger” runs on zero tension on the fabric.
Automatic JIGGER uses both rollers powered by separate gearboxes and motors on inverter drives which do wonders for uniform dyes, even when running at varying speeds.
In conclusion, it is the best-woven dyeing machine, fabric dyeing machine or Cotton dyeing machine.
🔶 Technical Specification
✅ Capacity: 300 Kg. to 2000 kg. [OPEN]
✅ Capacity: 500 Kg. to 2000 kg. [CLOSE]
✅ Available Width: 1250mm to 3400mm
✅ S.S. Structure 304 Out Outer body 316 mail rolls plus inner bottom
✅ 0 to 10 Kgs. (Tension less operation Possible)
✅ Suitable for any Fabric from 30gsm to 500gsm
✅ S.S. Cladded Main Roll
✅ Pneumatic cylinders operated doors [CLOSE]
✅ Individual drive on each roller
✅Speed & tension control through a drive
SKU: n/a -
Dyeing Machinery
CP Dyeing
CP Dyeing
CP Dyeing is dyeing machinery to Dye Fabrics rapidly. Dye Fabric. This machine has the following features.
- First, it dyes the cloth with reactive colours. The CP Dyeing is installed with a small vat & shaped to allow fabrics an adequate contact time for absorbing dye bath through the high speed of cloth.
- In other words, CP Dyeing dyes the cloth rapidly, with less place required.
- Secondly, Reduced liquor volume is possible due to the fast exchange of fluid. Therefore, less wastage of resources.
- Thirdly, CP Dyeing‘s Roller width can be made from 1200mm to 3000mm depending on the client’s need.
🔶 Special Features:
✅ Versatile because it is equally suitable for Light and Heavy fabrics.
✅ Utilising of “Two Nip Two Dip” method ensures consistent colour penetration.
✅ The Top rubber roller is anti-deflecting construction.
✅ On Nips, pneumatic loading can be as much as 6 tons.
✅ Minimum loss of dye liquor because of low Dye liquor content in the trough.
✅ The main Batcher can batch cloth up to 1500mm Dia.
✅ Drive to both padder & Batcher by inverter-controlled AC Drive.
✅ Minimum tension between padder & Batcher is for perfect winding of cloth.
✅ The minimum distance between Padder & Batcher is to avoid oxidation.
✅ Machines are available from 1200mm to 3000mm roller width.
SKU: n/a -
Washing Machinery
Rope Washing Range
Rope Washing Range
Rope Washing Range is a fabric washing machine. Therefore, The Rope Washing Range is for woven fabrics like cotton, cotton/viscose, cotton/polyester or linen and knitted fabrics.
Viscose washed in rope form because of its poor wet strength.
Similarly, Knit fabrics tend to elongate in open form and require many holding gadgets. So, it is washed in rope form to avoid curling and elongation.
The Rope Washing Rang has two open-width compartments/triple drum compartment/cage washer for wetting and swelling dyes as well gum paste, fabric then gathered in a J-scray before going into the winch washing compartments.
The oval-type S.S. winch helps in thrashing the cloth into the S.S. washing tank to remove the gum and excessive colour.
There is a provision for heating the water with steam for faster removal of excessive materials. Long dwell times, controlled temperature and liquor flow to suit individual requirements add high washing efficiency.
Each tank can hold 110 kilos to 200 kilogrammes of cloth, depending on the breadth of the tank. After being washed with a rope opening mechanism, the fabric takes on an open state.
🔶 ADVANTAGES :
✅ Excellent washing efficiency.
✅ Sturdy construction.
✅ Low energy consumption.
✅ Quiet running.
✅ Lowest maintenance effort.
✅ Speed up to 70 Meters / Min.
✅ Easy installation
SKU: n/a -
Burner
Burner 90 – Stage 2
Burner 90 | heating solution
This heating solution gas burner 90 is equipped with tangential ventilation, representing the smallest of Stage 2’s gas burners.
35 kW burners can be arrange to use external combustion air upon request. In this case, the burners will be supple with an airtight air intake that can be linked outside the location of the installation through a duct with an extension up to ten meters.
Its small size makes it a viable heating solution for small spaces like workshops, small scale industries and sheds.
Benefits
🔥 35kW burner can be arranged externally
🔥 5 different aluminium housing options are available
🔥 Highly efficient design
🔥 Compact design
🔥 Designed for use in smaller buildings
🔥 High efficiency (120mg/kWh)
SKU: n/a -
Batching, Makeup Machinery
Single Folding Machine
This Single Folding machine or fabric folding machine is one of the fabric makeup machinery which has the following features :
- Firstly, the Single Folding machine does fold the fabric from a loose form to an organized plated state before performing dyeing/printing/processing operations.
- In other words, the fabric needs an inspection before starting any processes.
- Secondly, the Single Folding machine also measures fabric length before any operation or after all processes.
- Thirdly, the Single Folding machine comes in four different sizes from 41″/36 (Small)* to 72″/67 (Large)
- Fourthly, woven fabrics like cotton, viscose, rayon, wool & polyester weigh from 70 to 700 gsm/meter square and fold on a Single Folding machine.
- Fifth and most importantly, the speed can be achieved up to 50 meters per minute while performing the process.
In conclusion, this fabric folding machine is best suitable for the garment industry or dyeing & printing plants.
🔸 Technical Specification
✅ For fabric up to 1700MM
✅ The working table descends up to 15” (380 mm).
✅ Length is of folds adjustable up to 1.00 meter.
✅ Cast Iron sidewalls are closed to make the machine robust and sturdy.
✅ Folding blades mounted on the carriage of steel roller chains.
✅ a simple device for quick and precise folding with knife adjustment
✅ Operating speed: 50 meters/minute.
✅ Drive on motor 2HP x 960RPM.
✅ Stroke-type length Counter with manual setting or ⭕ Digital counter.
SKU: n/a
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Accessories
Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
SKU: A/WR-1-1 -
Accessories
A Frame
A-FRAME Trolley
A-Frame trolley is one of the most required Accessories in Textile Plant and Mills. A-frame’s objective is to carry the fabric and make it easy to manoeuvre inside the facility while different processes such as measuring, washing, cleaning, dyeing or printing, and finishing.
A-frame trolleys are also Utilised in rotating stations by simply adding an extension to them.
A-frame trolleys come in different sizes from 44 up to 130 inches roller width depending on the customer. A-Frame trolleys take less space than bucket/box type trolleys. It gets easier to manage them and store them in one place.
Inshot A-Frame Tolleys are best to manage and store the grey to finished material in a clean and sorted way that helps to identify the fabric lot.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ A FRAME’s top roll fabricate from M.S. Seamless Pipe (Ebonite quoting).
✅ The end shaft is RIB constructed or As per the buyer’s suggestion.
⭕ Cladding of S.S. Sheet on a batch roll. (Optional)
✅ The front side pooling system is a swivel type M.S. fabricated bracket with 10″ x 2 wheels.
✅ The rare side is of fixed type 12″ x 3″ wheel.
✅ Batch coupling is fit on a batch roll for rotating.
✅ A-FRAME is manufactured from an M.S. channel (100/50mm) x 6mm wall thickness.
SKU: A/T-1
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Using for a long time even gave a repeat order.
Anuj –