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Loop Ager


Loop Ager

Loop Ager can be offered in five variants as mentioned below:

  1. DIGIFIX Specially designed Machine for Digital Printing
  2. ATMOFIX suitable for Low-Temperature Application
  3. EVOMAX suitable for High-Temperature Applications
  4. RAPIFIX suitable for Hot Air and Pigment Application
  5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.

Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.

The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.

Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.

Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

An exhaust fan removes the Hydrocarbons & Condensed Oil.

 

🔸 Key features of the Loop Ager Machine:

1. Compact steaming chamber design to reduce steam consumption.

2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.

3. Optimum steam conditioning and humidification with parallel flow inside the steamer.

4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.

5. A loop rod roller mechanism is used to create loops.

6. The steaming chamber is a closed type made of stainless steel.

7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.

8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.

These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.

9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.

10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.

11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.

12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.

13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.

14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

2,500,000.00

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Loop Ager

Loop Ager can be offered in five variants as mentioned below:

  1. DIGIFIX Specially designed Machine for Digital Printing
  2. ATMOFIX suitable for Low-Temperature Application
  3. EVOMAX suitable for High-Temperature Application
  4. RAPIFIX suitable for Hot Air and Pigment Application
  5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops. Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications. The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Loop Agers constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside. Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.

In any of ageing machines, the transportation of the fabric is in the hanging loop a form which makes the fabric move in a tensionless motion, Oil radiators & centrifugal blowers supplied which helps in circulation of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

An exhaust fan removes the Hydrocarbons & Condensed Oil.

🔸 Key features of the Loop Ager Machine:

1. Compact steaming chamber design to reduce steam consumption.
2. Even distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturize system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX steamers are fitted with an effective re-circulations system and heat exchanger using either thermic fluid or direct gas fire system for high temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX curing machine instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, the processing time & temperature is optional with our “PRO” version of all the variants of Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

🔸 Payment, Taxes & Delivery:

Payment: 40% Advance & Balance against Proforma Invoice before dispatch.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above the given price.

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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

Loop Ager | Fabric Finishing Machine | 95 to 310 mtr. Capacity | Best color fix
Loop

Loop agers are simple to use on almost any fabric that has been printed using different printing recipes.

Product SKU: F/L-1

Product Brand: Indian

Product Currency:

Product Price: 2500000

Price Valid Until: 2023-08-01

Product In-Stock: PreOrder

Editor's Rating:
5
Machine Type

DIGIFIX , ATMOFIX, EVOMAZ, RAPIFIX , UNIFIX 

Roller Width

1400 mm, 1700 mm, 2000 mm, 2300 mm, 2600 mm, 2900 mm, 3200 mm, 3500 mm

Holding Capacity

95 m, 120 m, 145 m, 180 m, 195 m, 240 m, 245 m, 290 m, 310 m

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loop Ager | Fabric Finishing Machine | 95 to 310 mtr. Capacity | Best color fix
Loop

Loop agers are simple to use on almost any fabric that has been printed using different printing recipes.

Product SKU: F/L-1

Product Brand: Indian

Product Currency:

Product Price: 2500000

Price Valid Until: 2023-08-01

Product In-Stock: PreOrder

Editor's Rating:
5

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  • A Frame

    0 out of 5
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    A-FRAME Trolley

    A-Frame trolley is one of the most required Accessories in Textile Plant and Mills. A-frame’s objective is to carry the fabric and make it easy to manoeuvre inside the facility while different processes such as measuring, washing, cleaning, dyeing or printing, and finishing.

    A-frame trolleys are also Utilised in rotating stations by simply adding an extension to them.

    A-frame trolleys come in different sizes from 44 to 130 inches roller width depending on the customer. A-frame trolleys take less space than bucket/box-type trolleys. It gets easier to manage them and store them in one place.

    Inshot A-Frame Tolleys are best to manage and store the grey to finished material in a clean and sorted way that helps to identify the fabric lot.

    Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.

    Wider A Frame Trolley

    🔸 Technical Specification

    ✅ A FRAME’s top roll fabricate from M.S. Seamless Pipe (Ebonite quoting).

    ✅ The end shaft is RIB constructed or As per the buyer’s suggestion.

    ⭕ Cladding of S.S. Sheet on a batch roll. (Optional)

    ✅ The front side pooling system is a swivel-type M.S. fabricated bracket with 10″ x 2 wheels.

    ✅ The rare side is of fixed type 12″ x 3″ wheel.

    ✅ Batch coupling is fit on a batch roll for rotating.

    ✅ A-FRAME is manufactured from an M.S. channel (100/50mm) x 6mm wall thickness.


     

    SKU: A/T-1
  • ,

    Gas Boiler

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    GAS Boiler 

    The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils. 

    The Gas Boiler also can be customized to a complete skid mount unit on customer demand.

    When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.

    🔸 PRODUCTS FEATURES:

    ✅ Three-pass smoke tube with complete wet back boiler.
    ⭕ Multi-fuel option – light oils/heavy oils/gases
    ✅ High efficiency of about 88% to 95%
    ✅ High dryness fraction steam increases usable heat.
    ✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
    ⭕ An additional option of oil pre-heater confirming EN safety standards
    ✅Corrugated furnaces for boilers above
     6 TPH capacity.
    ⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems.

     

    🔸 Operating Range:  

    ➡ Capacities In the range of 1.0 TPH to 15 TPH
    ➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
    ➡ Firing fuels: LDO, FO, LSHS & Natural Gas 
    ➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCV


    SKU: H/GB-1
  • Rubber Blanket

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    Rubber Blanket

    in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:

    • Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
    • Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
    • Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
    • Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
    • Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.

    Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.

    🔶 Technical Specification

    • Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
    • Fabric Width: offer current width of 1200mm to 3500mm.
    • Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
    • Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
    • Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
    • The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
    • Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage. 

    Compressive Shrinking RangeComfit Machine

    In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.

     


     

     

    SKU: n/a
  • Rope Washing Range

    0 out of 5
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    Rope Washing Range 

    Rope Washing Range is a fabric washing machine. Therefore, The Rope Washing Range is for woven fabrics like cotton, cotton/viscose, cotton/polyester or linen and knitted fabrics.

    Viscose washed in rope form because of its poor wet strength. 

    Similarly, Knit fabrics tend to elongate in open form and require many holding gadgets. So, it is washed in rope form to avoid curling and elongation. 

    The Rope Washing Rang has two open-width compartments/triple drum compartment/cage washer for wetting and swelling dyes as well gum paste, fabric then gathered in a J-scray before going into the winch washing compartments. 

    The oval-type S.S. winch helps in thrashing the cloth into the S.S. washing tank to remove the gum and excessive colour.

    There is a provision for heating the water with steam for faster removal of excessive materials. Long dwell times, controlled temperature and liquor flow to suit individual requirements add high washing efficiency.

    Each tank can hold 110 kilos to 200 kilogrammes of cloth, depending on the breadth of the tank. After being washed with a rope opening mechanism, the fabric takes on an open state. 

    🔶 ADVANTAGES :

    ✅ Excellent washing efficiency.
    ✅ Sturdy construction.
    ✅ Low energy consumption.
    ✅ Quiet running.
    ✅ Lowest maintenance effort.
    ✅ Speed up to 70 Meters / Min.
    ✅ Easy installation

     

    SKU: n/a
  • Jigger

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    Fabric dyeing machines can come in all shapes and sizes, but

    Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.

    The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:

    ✅ Fully S.S. construction or Mounted on C.I. Walls.
    ✅ With a water re-circulation system and temperature controllers.
    ✅ A.C. Motor drive or Inverter Control Drive
    ✅ Semi Automatic or Fully Automatic
    S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers

    2nd one is a Close type with the following advancement:


    ✅ Gear Box Type Semi Automatic Maxi Jigger Machine
    S.S. Spring Type Floating Device
    ✅ Roof Heating is Provided to Prevent Dropping on Fabrics
    ✅ Direct & Indirect Heating with Temperature Controller
    ✅ Auto R/F System with Cycle Contrail with the help of PLC
    ⭕ Pneumatic Operated Auto Drain (Optional)
    ⭕ A Direct Mounted Reduction Gear Box (Optional)

    🔸 Technical Specification

    The Machines are available from 1250mm to 3400mm in width
    ✅ Roll Center: 25″, 31″, 36″, 41″
    Complete Stainless Steel Body with M.S. Base Frame
    ✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
    Complete Stainless Steel Body.
    Heavy-duty brake drum.
    Heavy duty differential Gear unit.
    A.C. Frequency Drive.
    ✅ Stainless Steel Cladded Main Roll
    ✅ Circulation System with 2.0 H.P.

    In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.

    In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.

     

    SKU: jigger
  • ,

    Burner 550 – Stage 3

    0 out of 5
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    Burner 550 | Heating solution

    This heating solution burner 550 comes to volume, potential, and cost efficiency. The Burner 550 is a series stage 3 covers output ranges under 80mg/kWh. These gas burners were designed with an advanced combusting head which provides consistent combustion even under difficult working conditions.

    The placement of the components inside the burner permits easy and precise regulation and maintenance.

    Benefits
    🔥 Amazingly efficient at burning gas
    🔥 Stable flame no matter what kind of weather you’re dealing with
    🔥 High efficiency (80mg/kWh)
    🔥 Efficient, clean combustion
    🔥 Power is increased without complications
    ✅ Easy to maintain
    ✅ Great energy savings

     

    SKU: n/a
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