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Gas Boiler


GAS Boiler 

The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils. 

The Gas Boiler also can be customized to a complete skid mount unit on customer demand.

When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.

🔸 PRODUCTS FEATURES:

✅ Three-pass smoke tube with complete wet back boiler.
⭕ Multi-fuel option – light oils/heavy oils/gases
✅ High efficiency of about 88% to 95%
✅ High dryness fraction steam increases usable heat.
✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
⭕ An additional option of oil pre-heater confirming EN safety standards
✅Corrugated furnaces for boilers above
 6 TPH capacity.
⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems.

 

🔸 Operating Range:  

➡ Capacities In the range of 1.0 TPH to 15 TPH
➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
➡ Firing fuels: LDO, FO, LSHS & Natural Gas 
➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCV


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GAS Boiler 

The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils. 

The Gas Boiler also can be customized to a complete skid mount unit on customer demand.

When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.

🔸 PRODUCTS FEATURES:

✅ Three-pass smoke tube with complete wet back boiler.
⭕ Multi-fuel option – light oils/heavy oils/gases.
✅ High efficiency of about 88% to 95%
✅ High dryness fraction steam increases usable heat.
✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
⭕ Additional option of oil pre-heater confirming EN safety standards.
✅ Corrugated furnaces for boilers above 6 TPH capacity
⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems. 

🔸 Operating Range:

➡ Capacities In the range of 1.0 TPH to 15 TPH
➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
➡ Firing fuels: LDO, FO, LSHS & Natural Gas
➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCV 

🔸 Payment, Taxes & Delivery:

Payment: 40% Advance and balance against Proforma Invoice before dispatch.
Delivery: Delivery of the machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders)
Erection: Will be charged extra per machine over and above the given price.

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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

SKU: H/GB-1 Categories: ,
Capacity (Ton)

1, 1.5, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15

Fuel Type

Oil, Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

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  • Chainless Merceriser

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    Chainless Merceriser

    The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.

    • To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Merceriser involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes. 
    • Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
    • Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity. 
    • Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500 mm, as preferred by the customer.
    • Fifthly, It can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre
    • Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
    In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.

    🔸 ADVANTAGES :

    ➡ Increase dye Affinity
    ➡ Improve Luster
    ➡ Add more Tensile Strength
    ➡ Increase Dimensional Stability of Warp & Weft yarn.
    ➡ Elimination of immature or Dead Cotton
    ➡ Improved Handling effects.
    ➡ Tailored to the customer’s specifications.


     

     

    SKU: P/CM-1
  • Multi-Nozzle Soft flow

    0 out of 5
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    Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.

    The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.

    The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.

    By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.

    To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,

    At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.

    To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.

    🔸 Technical Specification

    ✅ Capacity: 25 to 400 kg. (Single Tube)
    ✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
    Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    High Temp. – Up to 140° C.
    Max. Fabric Speed – 400 Mtr./Min.
    Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
    Vessel: SS 316 L.
    Multiple soft nozzles.


     

    SKU: D/MSF-1
  • Automatic Jigger

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    Automatic JIGGER is one of the best dyeing machine inventions for simplifying the dying process. Automatic JIGGER  is a Hybrid of hydraulic & conventional JIGGER.

    Automatic JIGGER comes with two types 1st one is OPEN TYPE & other one is CLOSE TYPE.

    Where One-hand OPEN TYPE Automatic JIGGER comes with all the benefits like 

    ✅ Auto tension control
    ✅ Auto speed control
    ✅ Auto cycle control
    ✅ Circulation system with filters to avoid centre to selvedge
    ✅ Suitable for any exhaust pre-treatment, dyeing & finish process
    ✅ Tension setting device to avoid running crease & machine jerks

    ⭕ Auto pendulum control
    (optional)
    ⭕ Batching or winch device (optional)
    ⭕ Auto water level controller (optional)
    ⭕ Pneumatic operated drain (optional)

    Otherhand CLOSE TYPE Automatic JIGGER comes with the additional features like

    ✅ Auto circulation system
    ✅ Auto temperature controller
    ✅ A fully covered jigger will save utilities

    ⭕ Dosing side tank facility
    (optional)
    ⭕ Circulation system with filters to avoid centre to narrow border (optional)

    The tension control system allows Automatic JIGGER to dye any fabric with ease. One operator can run four Automatic JIGGER machines simultaneously thanks to its PLC system, and the individual drive “automatic dyeing jigger” runs on zero tension on the fabric. 

    Automatic JIGGER uses both rollers powered by separate gearboxes and motors on inverter drives which do wonders for uniform dyes, even when running at varying speeds.

    In conclusion, it is the best-woven dyeing machine, fabric dyeing machine or Cotton dyeing machine.

    🔶 Technical Specification

    ✅ Capacity: 300 Kg. to 2000 kg. [OPEN]
    ✅ Capacity: 500 Kg. to 2000 kg. [CLOSE]
    ✅ Available Width: 1250mm to 3400mm
    ✅ S.S. Structure 304 Out Outer body 316 mail rolls plus inner bottom
    ✅ 0 to 10 Kgs. (Tension less operation Possible)
    ✅ Suitable for any Fabric from 30gsm to 500gsm
    ✅ S.S. Cladded Main Roll
    ✅ Pneumatic cylinders operated doors [CLOSE]
    ✅ Individual drive on each roller
    ✅Speed & tension control through a drive


     

    SKU: n/a
  • Jigger

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    Fabric dyeing machines can come in all shapes and sizes, but

    Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.

    The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:

    ✅ Fully S.S. construction or Mounted on C.I. Walls.
    ✅ With a water re-circulation system and temperature controllers.
    ✅ A.C. Motor drive or Inverter Control Drive
    ✅ Semi Automatic or Fully Automatic
    S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers

    2nd one is a Close type with the following advancement:


    ✅ Gear Box Type Semi Automatic Maxi Jigger Machine
    S.S. Spring Type Floating Device
    ✅ Roof Heating is Provided to Prevent Dropping on Fabrics
    ✅ Direct & Indirect Heating with Temperature Controller
    ✅ Auto R/F System with Cycle Contrail with the help of PLC
    ⭕ Pneumatic Operated Auto Drain (Optional)
    ⭕ A Direct Mounted Reduction Gear Box (Optional)

    🔸 Technical Specification

    The Machines are available from 1250mm to 3400mm in width
    ✅ Roll Center: 25″, 31″, 36″, 41″
    Complete Stainless Steel Body with M.S. Base Frame
    ✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
    Complete Stainless Steel Body.
    Heavy-duty brake drum.
    Heavy duty differential Gear unit.
    A.C. Frequency Drive.
    ✅ Stainless Steel Cladded Main Roll
    ✅ Circulation System with 2.0 H.P.

    In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.

    In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.

     

    SKU: jigger
  • Rubber Blanket

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    Rubber Blanket

    in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:

    • Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
    • Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
    • Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
    • Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
    • Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.

    Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.

    🔶 Technical Specification

    • Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
    • Fabric Width: offer current width of 1200mm to 3500mm.
    • Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
    • Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
    • Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
    • The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
    • Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage. 

    Compressive Shrinking RangeComfit Machine

    In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.

     


     

     

     

    SKU: n/a
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