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Automatic Jigger


Automatic JIGGER is one of the best dyeing machine inventions for simplifying the dying process. Automatic JIGGER  is a Hybrid of hydraulic & conventional JIGGER.

Automatic JIGGER comes with two types 1st one is OPEN TYPE & other one is CLOSE TYPE.

Where One-hand OPEN TYPE Automatic JIGGER comes with all the benefits like 

✅ Auto tension control
✅ Auto speed control
✅ Auto cycle control
✅ Circulation system with filters to avoid centre to selvedge
✅ Suitable for any exhaust pre-treatment, dyeing & finish process
✅ Tension setting device to avoid running crease & machine jerks

⭕ Auto pendulum control
(optional)
⭕ Batching or winch device (optional)
⭕ Auto water level controller (optional)
⭕ Pneumatic operated drain (optional)

Otherhand CLOSE TYPE Automatic JIGGER comes with the additional features like

✅ Auto circulation system
✅ Auto temperature controller
✅ A fully covered jigger will save utilities

⭕ Dosing side tank facility
(optional)
⭕ Circulation system with filters to avoid centre to narrow border (optional)

The tension control system allows Automatic JIGGER to dye any fabric with ease. One operator can run four Automatic JIGGER machines simultaneously thanks to its PLC system, and the individual drive “automatic dyeing jigger” runs on zero tension on the fabric. 

Automatic JIGGER uses both rollers powered by separate gearboxes and motors on inverter drives which do wonders for uniform dyes, even when running at varying speeds.

In conclusion, it is the best-woven dyeing machine, fabric dyeing machine or Cotton dyeing machine.

🔶 Technical Specification

✅ Capacity: 300 Kg. to 2000 kg. [OPEN]
✅ Capacity: 500 Kg. to 2000 kg. [CLOSE]
✅ Available Width: 1250mm to 3400mm
✅ S.S. Structure 304 Out Outer body 316 mail rolls plus inner bottom
✅ 0 to 10 Kgs. (Tension less operation Possible)
✅ Suitable for any Fabric from 30gsm to 500gsm
✅ S.S. Cladded Main Roll
✅ Pneumatic cylinders operated doors [CLOSE]
✅ Individual drive on each roller
✅Speed & tension control through a drive


550,000.00

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AUTOMATIC JIGGER

Automatic JIGGER is one of the best dyeing machine inventions for simplifying the dying process. Automatic JIGGER  is a Hybrid of hydraulic & conventional JIGGER.
Automatic JIGGER comes with two types 1st one is OPEN TYPE as well 2nd one is CLOSE TYPE.
Where One-hand OPEN TYPE comes with all the benefits like 

✅ Auto tension control
✅ Auto speed control
✅ Auto cycle control
✅ Circulation system with filters to avoid centre to selvedge
✅ Suitable for any exhaust pre-treatment, dyeing & finish process
✅ Tension setting device to avoid running crease & machine jerks
⭕ Auto pendulum control (optional)
⭕ Batching or winch device (optional)
⭕ Auto water level controller (optional)
⭕ Pneumatic operated drain (optional)

Otherhand CLOSE TYPE comes with the additional features like

✅ Auto circulation system
✅ Auto temperature controller
✅ A fully covered jigger will save utilities
⭕ Dosing side tank facility (optional)
⭕ Circulation system with filters to avoid centre to the edge (optional)

The tension control system allows dyeing nearly any fabric automatically with ease. One operator can run four machines simultaneously thanks to its PLC system, and the individual drive “automatic dyeing jigger” runs on zero tension on the fabric. 

It uses both rollers sets powered by separate gearboxes and motors on inverter drives which can do wonders for giving uniform dyes, even when running at varying speeds.

🔶 Technical Specification

Capacity: 300 Kg. to 2000Kg. [OPEN]
✅ Capacity: 500 Kg. to 2000Kg. [CLOSE]
✅ Available Width : 1250mm to 3400mm
✅ S.S. Structure 304 Out Outer body 316 mail rolls plus inner bottom
✅ 0 to 10 Kgs. (Tension less operation
Possible)
✅ Suitable for any Fabric from 30gsm to 500gsm
✅ S.S. Cladded Main Roll
✅ Pneumatic cylinders operated doors [CLOSE]
✅ Individual drive on each roller
✅Speed & tension control through a drive

🔶 Payment, Taxes and Delivery

Payment: Before dispatch of machinery, 40% advance and a balance against the proforma invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales TaxGST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above the price.

 


Automatic Jigger
OPEN TYPE
Automatic Jigger fabric dyeing machine
CLOSE TYPE

 

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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

Automatic Jigger | Best Fabric dyeing machine 300-2000 kgs. | Book Online
Automatic Jigger 1

Automatic jigger is a new fabric dyeing machine or say hybrid version of a simple jigger and hydraulic jigger this jigger can dye all woven fabrics like cotton.

Product SKU: D/AJ-1

Product Brand: Indian

Product Currency:

Product Price: 550000

Price Valid Until: 2023-08-01

Product In-Stock: PreOrder

Editor's Rating:
5
SKU: N/A Category: Tag:
Type

OPEN, CLOSE

Capacity

300 Kg, 350 Kg, 500 Kg, 750 Kg, 1000 Kg, 1250 Kg, 1500 Kg, 1750 Kg, 2000 Kg

Machine width

1250mm, 1400mm, 1500mm, 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm, 2800mm, 3000mm, 3200mm, 3400mm

Fabric

Cotton, Cotton Polyester, Wool, Canvas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Automatic Jigger | Best Fabric dyeing machine 300-2000 kgs. | Book Online
Automatic Jigger 1

Automatic jigger is a new fabric dyeing machine or say hybrid version of a simple jigger and hydraulic jigger this jigger can dye all woven fabrics like cotton.

Product SKU: D/AJ-1

Product Brand: Indian

Product Currency:

Product Price: 550000

Price Valid Until: 2023-08-01

Product In-Stock: PreOrder

Editor's Rating:
5

Youtube

 

 

 

 

 

 

 

 

 

 

Automatic Jigger | Best Fabric dyeing machine 300-2000 kgs. | Book Online
Automatic Jigger 1

Automatic jigger is a new fabric dyeing machine or say hybrid version of a simple jigger and hydraulic jigger this jigger can dye all woven fabrics like cotton.

Product SKU: D/AJ-1

Product Brand: Indian

Product Currency:

Product Price: 550000

Price Valid Until: 2023-08-01

Product In-Stock: PreOrder

Editor's Rating:
5

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    Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.

    The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.

    The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.

    By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.

    To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,

    At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.

    To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.

    🔸 Technical Specification

    ✅ Capacity: 25 to 400 kg. (Single Tube)
    ✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
    Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    High Temp. – Up to 140° C.
    Max. Fabric Speed – 400 Mtr./Min.
    Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
    Vessel: SS 316 L.
    Multiple soft nozzles.


     

    SKU: D/MSF-1
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    CP Dyeing

    CP Dyeing is dyeing machinery to Dye Fabrics rapidly. Dye Fabric. This machine has the following features.

    • First, it dyes the cloth with reactive colours. The CP Dyeing is installed with a small vat & shaped to allow fabrics an adequate contact time for absorbing dye bath through the high speed of cloth.
    • In other words, CP Dyeing dyes the cloth rapidly, with less place required.
    • Secondly, Reduced liquor volume is possible due to the fast exchange of fluid. Therefore, less wastage of resources.
    • ThirdlyCP Dyeing‘s Roller width can be made from 1200mm to 3000mm depending on the client’s need.

    🔶 Special Features:

    ✅ Versatile because it is equally suitable for Light and Heavy fabrics.
    ✅ Utilising of “Two Nip Two Dip” method ensures consistent colour penetration.
    ✅ The Top rubber roller is anti-deflecting construction.
    ✅ On Nips, pneumatic loading can be as much as 6 tons.
    ✅ Minimum loss of dye liquor because of low Dye liquor content in the trough.
    ✅ The main Batcher can batch cloth up to 1500mm Dia.
    ✅ Drive to both padder & Batcher by inverter-controlled AC Drive.
    ✅ Minimum tension between padder & Batcher is for perfect winding of cloth.
    ✅ The minimum distance between Padder & Batcher is to avoid oxidation.
    ✅ Machines are available from 1200mm to 3000mm roller width.

     

     

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  • Loop Ager

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    Loop Ager

    Loop Ager can be offered in five variants as mentioned below:

    1. DIGIFIX Specially designed Machine for Digital Printing
    2. ATMOFIX suitable for Low-Temperature Application
    3. EVOMAX suitable for High-Temperature Applications
    4. RAPIFIX suitable for Hot Air and Pigment Application
    5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

    Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

    ❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.

    Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

    ❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.

    The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

    ❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.

    Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

    Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
    In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.

    Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

    An exhaust fan removes the Hydrocarbons & Condensed Oil.

     

    🔸 Key features of the Loop Ager Machine:

    1. Compact steaming chamber design to reduce steam consumption.

    2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.

    3. Optimum steam conditioning and humidification with parallel flow inside the steamer.

    4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.

    5. A loop rod roller mechanism is used to create loops.

    6. The steaming chamber is a closed type made of stainless steel.

    7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.

    8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.

    These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.

    9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.

    10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.

    11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.

    12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.

    13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.

    14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

     

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    GAS Boiler 

    The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils. 

    The Gas Boiler also can be customized to a complete skid mount unit on customer demand.

    When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.

    🔸 PRODUCTS FEATURES:

    ✅ Three-pass smoke tube with complete wet back boiler.
    ⭕ Multi-fuel option – light oils/heavy oils/gases
    ✅ High efficiency of about 88% to 95%
    ✅ High dryness fraction steam increases usable heat.
    ✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
    ⭕ An additional option of oil pre-heater confirming EN safety standards
    ✅Corrugated furnaces for boilers above
     6 TPH capacity.
    ⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems.

     

    🔸 Operating Range:  

    ➡ Capacities In the range of 1.0 TPH to 15 TPH
    ➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
    ➡ Firing fuels: LDO, FO, LSHS & Natural Gas 
    ➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCV


    SKU: H/GB-1
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    Single Folding Machine

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    This Single Folding machine or fabric folding machine is one of the fabric makeup machinery which has the following features :

    • Firstly, the Single Folding machine does fold the fabric from a loose form to an organized plated state before performing dyeing/printing/processing operations.
    • In other words, the fabric needs an inspection before starting any processes.
    • Secondly, the Single Folding machine also measures fabric length before any operation or after all processes.
    • Thirdly, the Single Folding machine comes in four different sizes from 41″/36 (Small)* to 72″/67 (Large)
    • Fourthly, woven fabrics like cotton, viscose, rayon, wool & polyester weigh from 70 to 700 gsm/meter square and fold on a Single Folding machine.
    • Fifth and most importantly, the speed can be achieved up to 50 meters per minute while performing the process.
    In conclusion, this fabric folding machine is best suitable for the garment industry or dyeing & printing plants. 

    🔸 Technical Specification

    ✅ For fabric up to 1700MM
    ✅ The working table descends up to 15” (380 mm).
    ✅ Length is of folds adjustable up to 1.00 meter.
    ✅ Cast Iron sidewalls are closed to make the machine robust and sturdy.
    ✅ Folding blades mounted on the carriage of steel roller chains.
    ✅ a simple device for quick and precise folding with knife adjustment 
    ✅ Operating speed: 50 meters/minute.
    ✅ Drive on motor 2HP x 960RPM.
    ✅ Stroke-type length Counter with manual setting or ⭕ Digital counter.

     

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  • Jigger

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    Fabric dyeing machines can come in all shapes and sizes, but

    Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.

    The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:

    ✅ Fully S.S. construction or Mounted on C.I. Walls.
    ✅ With a water re-circulation system and temperature controllers.
    ✅ A.C. Motor drive or Inverter Control Drive
    ✅ Semi Automatic or Fully Automatic
    S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers

    2nd one is a Close type with the following advancement:


    ✅ Gear Box Type Semi Automatic Maxi Jigger Machine
    S.S. Spring Type Floating Device
    ✅ Roof Heating is Provided to Prevent Dropping on Fabrics
    ✅ Direct & Indirect Heating with Temperature Controller
    ✅ Auto R/F System with Cycle Contrail with the help of PLC
    ⭕ Pneumatic Operated Auto Drain (Optional)
    ⭕ A Direct Mounted Reduction Gear Box (Optional)

    🔸 Technical Specification

    The Machines are available from 1250mm to 3400mm in width
    ✅ Roll Center: 25″, 31″, 36″, 41″
    Complete Stainless Steel Body with M.S. Base Frame
    ✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
    Complete Stainless Steel Body.
    Heavy-duty brake drum.
    Heavy duty differential Gear unit.
    A.C. Frequency Drive.
    ✅ Stainless Steel Cladded Main Roll
    ✅ Circulation System with 2.0 H.P.

    In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.

    In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.

     

    SKU: jigger
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