Chainless Merceriser
Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.
- To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Merceriser involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes.
- Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
- Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity.
- Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500 mm, as preferred by the customer.
- Fifthly, It can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre.
- Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.
🔸 ADVANTAGES :
➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
➡ Tailored to the customer’s specifications.
₹6,000,000.00
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Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.
- To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Chainless Merceriser involves treating organic material with high caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes.
- Secondly, Chainless Merceriser roll fabric on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
- Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity.
- Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500-mm, as prefered by the customer.
- Fifthly, Chainless Merceriser can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre.
- Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
In conclusion, this machine is best suitable for the garment industry Dyeing & printing plants.
🔸 ADVANTAGES :
➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
🔸 Payment, Taxes and Delivery
Payment: 40% Advance Balance against Proforma Invoice before dispatch.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Tax: GST 18% Or Vat 4% +1% No CST against form “H”( export orders).
Transport Charges: Extra to your account.
Insurance: To be arranged by you.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Fabric | Cotton, Other Woven blends |
|---|---|
| Machine Width | 1500mm, 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm, 2800mm, 3000mm, 3200mm, 3400mm |
| Speed | 8 Mtrs. / Min, 10 Mtrs. / Min, 15 Mtrs. / Min, 18 Mtrs. / Min, 20 Mtrs. / Min, 31 Mtrs. / Min, 40 Mtrs. / Min |
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Dyeing Machinery
Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 LBest Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
SKU: D/JD-1 -
Batching, Makeup Machinery
Wider-width Single Folding
Wider-width Single folding machine is to fold/measure the length of fabric before process and also to measure it after the final process.
Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester. this type of machine works in units which dye, print or process wider width fabric such as curtains, blankets and bedsheets cause most of these type of products has wider width. Length of folds can be adjustable up to 1 meter with table descends up to 380mm.
It comes in four different sizes from 84″/79 (Small)* to 120″/115 (Large)SKU: n/a -
Dyeing Machinery
Jigger
Fabric dyeing machines can come in all shapes and sizes, but
A Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.
The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:
✅ Fully S.S. construction or Mounted on C.I. Walls.
✅ With a water re-circulation system and temperature controllers.
✅ A.C. Motor drive or Inverter Control Drive
✅ Semi Automatic or Fully Automatic
✅ S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers2nd one is a Close type with the following advancement:
✅ Gear Box Type Semi Automatic Maxi Jigger Machine
✅ S.S. Spring Type Floating Device
✅ Roof Heating is Provided to Prevent Dropping on Fabrics
✅ Direct & Indirect Heating with Temperature Controller
✅ Auto R/F System with Cycle Contrail with the help of PLC
⭕ Pneumatic Operated Auto Drain (Optional)
⭕ A Direct Mounted Reduction Gear Box (Optional)🔸 Technical Specification
✅ The Machines are available from 1250mm to 3400mm in width
✅ Roll Center: 25″, 31″, 36″, 41″
✅ Complete Stainless Steel Body with M.S. Base Frame
✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
✅ Complete Stainless Steel Body.
✅ Heavy-duty brake drum.
✅ Heavy duty differential Gear unit.
✅ A.C. Frequency Drive.
✅ Stainless Steel Cladded Main Roll
✅ Circulation System with 2.0 H.P.In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.
In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.
SKU: jigger -
Dyeing Machinery
HT.HP. Soft Over Flow
HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.
HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, and Curtain Bedsheet of 100% Cotton knit and woven fabrics. In short, it’s a Terry towel dyeing machine.
HTHP Soft Over Flow can work as a Soft Overflow with minor adjustments.
A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.
A specially develop online filter design helps to collect the Terry towel fumes.
🔸 Technical Specification
✅ Capacity: 50 to 2000 kg.
✅ The process has a sensitive fabric like Terry Towels, Curtain, Bed Sheet, 100% cotton knit & woven etc.
✅ Work as Soft flow or as overflow dyeing.
✅ High Temp. – Up to 140 ° C.
✅ The vessel makes of stainless steel 316 L.
✅ Specially developed a filter to collect towel fumes.
✅ Teflon Sheet inside the chamber for smooth fabric movement.
✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
✅ Fabric drive reel with frequency controller.
SKU: D/HSO-1 -
Finishing Machinery
Stenter
The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines like Relax Dryer whose heat set capabilities give the fabric the final result of all the processes it went through.
Stenter has detachable nozzle fingers that are easy to clean and sliding filters which remove lint as they come out.
It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.
Stenter comes with the following advance and improved features:
🔶 Higher Production Speeds
✅ Use of elongated oval Nozzle slits for higher air velocity.
✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
✅ High-energy blower fans displace high volumes of air.
✅ Fabric working width can be customised from 1600mm to 3400mm and cambers from 1 to 12 depending on customer need.
✅ Speed From 40 to 100 meters per minute by A.C. Inverter System.🔶 Efficiency
✅ Double-jacketed sealed provides the best insulation.
✅ Seasoned cast iron lubricated rail provides friction-free movement of the chain.
✅ All pipelines are installed inside the machine to cut out conduction losses.
✅ Give 15% More Saving against other stenter.🔶 Maintenance
✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on daily bases.
✅ Online sliding filters for lint removal.
✅ Easy access inside chambers for observation.
✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production requires.
As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar and Many more Knitted as well as woven fabrics.
In Conclusion, this machine is best for Dyeing and Printing Plants.
SKU: S001 -
Finishing Machinery
Relax dryer
The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.
- Firstly, The air movement produces undulations in the cloth & at the same time, it expands the knitted fabric causing dimensional shrinkage and selvedge opening.
- In other words, Relax Dryer expands the fabric width while drying it.
- Secondly, Relax Dryer rolls ladder-proof fabrics based on well-known the principle of air impact drying system.
- Thirdly, the cloth moved through the drying chamber on a conveyor belt that overfed to increase length shrinkage.
- Fourthly, The operating width of the Relax Dryer can range from 1600mm to 4200mm. Depending on the specific needs of the client.
- Fifthly, Relax Dryer can process fabric ranging from 70 to 700 gsm/meter square of hosiery.
- Sixth and most Important, velocity can be achieved up to 60 meters per minute while performing the process.
In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.
🔸 Technical Specification
✅The number of chambers: 2 to 8.
✅Conveyor belt width: 1600mm to 4200mm.
✅ Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
✅ Mechanical belt speed: Step less than 0 to 60m/min.
✅ Maximum working temperature: 220 °C.
✅ Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
✅ Fabric feeding: Step-less by multiple points.
✅ Conveyor belt direction control: Electro-pneumatic from both sides.
SKU: RD001
Related products
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Processing Machinery
Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
- Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
- Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
- Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
- Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
- Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
- The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.
SKU: P001 -
Processing Machinery
Cylinder Drying Range
Drying Range
The Drying Range or VDR (Vertical Drying Range Machine) is one of the most demanding processing machinery in Woven dyeing & printing plants. The Drying Range has the following features that make it an essential part of the plant.
- Firstly, It ensures rapid drying of fabric at high steam pressure.
- In other words, It is suitable for fabric drying, semi-drying, and fabric that doesn’t require heat setting or Clothes which need semi-dry or completely dry.
- Secondly, a Belt drive or individual drive for tensionless and crease-free passage of fabric on the cylinder result in the cloth moving smoothly.
- Thirdly, an Individual trapping system for faster condensate removal inside chambers.
- Therefore, it keeps cylinders at maximum heat.
- Fourthly, the working width options from 1250mm to 3500mm according to the client’s need.
- Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be rolled on this machine.
- Sixthly and most Important Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
Above all, more numbers of cylinders equal more speed.
In conclusion, this machine is best suitable for Dyeing and Printing Plants.
🔸 Advantages:
➡ Long Lasting & sturdy construction
➡ Lowest consumption data
➡ Quick heating up
➡ Easy to operate
➡ Drying with minimum tension
➡ Crease-free fabric passage
➡ Perfect temperature uniformity across fabric width
➡ Highest product quality
➡ Shut off valves for cylinders
➡ Lowest maintenance effort
➡ Lowest radial run out and perfect welding craftsmanship
🔸 Technical Specification:
✅ Box type or beam stack structures as per choice.
✅ Belt-driven or individual drive for tension-less and crease-free passage for fabric on cylinders.
✅ Options of 2 bowls or three bowls mangle to attached with cylinder dryer as per customer need.
✅ Any width from 1250mm to 3500mm of the dryer is supplied.
✅ The Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
✅ Every/alternate cylinder can have an individual geared motor drive if required.
✅ An Individual trapping system for faster condensate removal from cylinders.
SKU: n/a -
Processing Machinery
Desizing Machine
Desizing machine
Desizing is the process of removing the size applied during weaving. The purpose of this fabric processing machinery Desizing machine is to remove the sizing ingredients such as starches, gums, PVA etc.
The starch has to be degraded into less water-soluble molecules by hydrolysis. The hydrolysis of starch using enzymes under particular concentration, temperature and duration is called desizing.
Desizing can do at room temperature to boiling temperature as per the quality of the enzyme.
Desizing Tank is made from Stainless Steel material. The tank can have open or fully enclosed construction as per requirement. The number of rollers in the tank facilitates suitable liquor takeup of every kind of fabric which is to be desized.
Desizing machine speed can be lowered or raised for proper take-up of the liquor for different grades of cloth.
🔸 Key Functions:
✅ 5 to 60Mtrs/Min operational speed.
⭕ Automatic or manual dozing system (Optional)
✅ Auto Steam Control.
✅ Easy usage.
⭕ Chemical preparation tanks (Optional)
✅ Desizing machines are available from 1600mm to 3400mm fabric width.
SKU: P/DM-1 -
Value Adding Machinery
SOFT FEEL Surface Finish
SOFT FEEL
is a new revolutionary way to create beautiful fabrics.
In other words, It is value-adding machinery that gives the fabric a soft and smooth finish.
SOFT FEEL obtains a mix of different grains of abrasive bands and abrasive brushes complete range of SUEDING and BRUSHING.
Because of increasing demand in domestic and export markets for consistent gentle and soft surface finish.
We have developed the latest SOFT FEEL surface finish machine for exceedingly smooth and even surface treatment on dry fabric like suiting, shirting, dress materials and denim.
SOFT FEEL’s Powerful fluff suction keeps fabric, brush rollers, and the inside area clean and dust-free. Therefore, it helps machinery to be low maintenance.
SOFT FEEL is committed to producing an infinitely adjustable smooth surface with an outstanding repeat accuracy of the desired effect.
SOFT FEEL comes with 3 Brush Rolls / 4 Brush Rolls and 6 Brush Rolls according to the client’s needs.
SOFT FEEL can process fabric ranging from 70 gsm/meter square to 700 gsm/meter square.
SOFT FEEL‘s working width is to be made from 1900mm to 2600mm depending on the client’s need.
🔶 ADVANTAGE:
➜ Compact Design
➜ Clear visibility of the ongoing process.
➜ Positively driven scroll roller for ceaseless fabric feeding.
➜ Rotating Pressing arrangement.
➜ Variable brush speed for required feel.
➜ Powerful fluff suction keeps fabric with brush rollers and the inside area
clean and dust free.
➜ Multi point inverter controlled drive ensures controlled fabric tension.
➜ Built-in electrical panel.
➜ User-friendly Touch Screen display.
➜ Plaiting down or optional friction batch.
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SKU: WIZ06
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