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HT.HP. Soft Over Flow


HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.

HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, and Curtain Bedsheet of 100% Cotton knit and woven fabrics. In short, it’s a Terry towel dyeing machine.

HTHP Soft Over Flow can work as a Soft Overflow with minor adjustments.

A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.

A specially develop online filter design helps to collect the Terry towel fumes.

🔸 Technical Specification

✅ Capacity: 50 to 2000 kg.
✅ The process has a sensitive fabric like Terry Towels, Curtain, Bed Sheet, 100% cotton knit & woven etc.
✅ Work as Soft flow or as overflow dyeing.
✅ High Temp. – Up to 140 ° C.
✅ The vessel makes of stainless steel 316 L.
✅ Specially developed a filter to collect towel fumes.
✅ Teflon Sheet inside the chamber for smooth fabric movement.
✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
✅ Fabric drive reel with frequency controller.


1,450,000.00

HTHP Soft Over Flow

HTHP Soft Over Flow is just like the HTHP Soft Flow machine with a bigger capacity & for heavy fabrics.

HTHP Soft Over Flow is Specially Designed to process Heavy and sensitive fabrics like Terry Towel, Curtain Bedsheet of 100% Cotton knit and woven fabrics.

HTHP Soft Over Flow can work as a Soft Over flow with minor adjustments.

A larger nozzle diameter, with a Higher volume & low-pressure nozzle design and inside Teflon sheet are helpful to move the fabric very smoothly and gently without damaging the cloth.

A specially develop online filter design helps to collect the Terry towel fumes.

🔸 Technical Specification

✅ Capacity: 50 to 2000Kg.
✅ The process has a sensitive fabric like Terry Towel, Curtain, Bed Sheet, 100% cotton knit & woven etc.
✅ Work as Soft flow or as overflow dyeing.
✅ High Temp. – Up to 140 ° C.
✅ The vessel makes of stainless steel 316 L.
✅ Specially developed a filter to collect towel fumes.
✅ Teflon Sheet inside the chamber for smooth fabric movement.
✅ High volume, Low-pressure soft nozzle with a larger diameter for heavy and Larger width fabrics
✅ Fabric drive reel with frequency controller.

🔸 Payment, Taxes and Delivery

Payment: Before dispatch of machinery, 40% advance and a balance against the proforma invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales TaxGST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above the price.


 

 

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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

 

 

SKU: D/HSO-1 Category:
Capacity 250 Kgs/ Chamber

50 Kgs, 250 Kgs, 500 Kgs, 750 Kgs, 1000 Kgs, 1250 Kgs, 1500 Kgs, 1750 Kgs, 2000 Kgs

Fabric

COTTON, TERRY TOWEL, CURTAIN, WOVEN, KNITTED

 

 

 

 

 

 

 

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  • Polymeriser

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    Polymeriser

    Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.

    • Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
    • Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
    • Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
    • Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
    • Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
    • The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.

    In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.

    🔸 ADVANTAGES :

    ➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
    ➡ Separate blowers for top and bottom air nozzles.
    ➡ Its uniformity in temperature, width-wise, length and diagonally.
    ➡ No dropping by condensation.
    ➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
    ➡ It is available in 60 to 150 meters of cloth content curing zone.


    SKU: P001
  • Rope Washing Range

    0 out of 5
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    Rope Washing Range 

    Rope Washing Range is a fabric washing machine. Therefore, The Rope Washing Range is for woven fabrics like cotton, cotton/viscose, cotton/polyester or linen and knitted fabrics.

    Viscose washed in rope form because of its poor wet strength. 

    Similarly, Knit fabrics tend to elongate in open form and require many holding gadgets. So, it is washed in rope form to avoid curling and elongation. 

    The Rope Washing Rang has two open-width compartments/triple drum compartment/cage washer for wetting and swelling dyes as well gum paste, fabric then gathered in a J-scray before going into the winch washing compartments. 

    The oval-type S.S. winch helps in thrashing the cloth into the S.S. washing tank to remove the gum and excessive colour.

    There is a provision for heating the water with steam for faster removal of excessive materials. Long dwell times, controlled temperature and liquor flow to suit individual requirements add high washing efficiency.

    Each tank can hold 110 kilos to 200 kilogrammes of cloth, depending on the breadth of the tank. After being washed with a rope opening mechanism, the fabric takes on an open state. 

    🔶 ADVANTAGES :

    ✅ Excellent washing efficiency.
    ✅ Sturdy construction.
    ✅ Low energy consumption.
    ✅ Quiet running.
    ✅ Lowest maintenance effort.
    ✅ Speed up to 70 Meters / Min.
    ✅ Easy installation

    SKU: n/a
  • Open Width Washing Range

    0 out of 5
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    Open width Washing Range

    Open width Washing Range is for the fabric washing machine for woven fabrics. The Open width Washing Range machine has the following features.

    • Firstly, The system consists of a specially shaped impeller in the drum in which water jets uniformly smashes the full fabric width very high washing performance on the upper and backside of the fabric.
    • In other words, Open width Washing Range removes unfixed dyestuff, gum, and other chemicals from the fabric.
    • Secondly, Washing with tanks can carry out pre-washing, rinsing, and chemical treatment.
    • Therefore, Open width Washing Range improves fabric quality.
    • An effective squeezer between the washing unit gives maximum liquor separation from one bath to another.
    • Thirdly, Each washing compartment with its force-spray system, re-circulation pump, filtering device, overflow, drain, and heating arrangement.
    • Fourthlythe Open width Washing Range’s working width is to be made from 1500mm to 3500mm depending on the client’s need.
    • Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabric can be processed on this machine.
    • Sixth and most Important is Perfect synchronizing of linear speed hence tension-less and creaseless transport of fabric all along the process.

    🔶 ADVANTAGES :

    ✅ Excellent Washing efficiency.
    ✅ Extremely sturdy construction.
    ✅ Quiet running.
    ✅ Low energy consumption.
    ✅ Ease of operation.
    ✅ Optional knife spray between each strand of fabric with supply from a separate pump.
    ✅ Circulation and counter flow arrangement to save water.
    ✅ Low maintenance.
    ✅ Quick and simple installation.
    ✅ Tight closing glass windows on the sides to provide easy access.
    ✅ Direct steam heating by perforated S S Pipes.
    ✅ S S bottom rolls running in self-aligning bush bearing.

    SKU: n/a
  • Loop Ager

    0 out of 5
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    Loop Ager

    Loop Ager can be offered in five variants as mentioned below:

    1. DIGIFIX Specially designed Machine for Digital Printing
    2. ATMOFIX suitable for Low-Temperature Application
    3. EVOMAX suitable for High-Temperature Applications
    4. RAPIFIX suitable for Hot Air and Pigment Application
    5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

    Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

    ❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.

    Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

    ❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.

    The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

    ❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.

    Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

    Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
    In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.

    Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

    An exhaust fan removes the Hydrocarbons & Condensed Oil.

     

    🔸 Key features of the Loop Ager Machine:

    1. Compact steaming chamber design to reduce steam consumption.

    2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.

    3. Optimum steam conditioning and humidification with parallel flow inside the steamer.

    4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.

    5. A loop rod roller mechanism is used to create loops.

    6. The steaming chamber is a closed type made of stainless steel.

    7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.

    8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.

    These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.

    9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.

    10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.

    11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.

    12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.

    13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.

    14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

    SKU: n/a
  • Atmospheric Soft Over Flow

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    Atmospheric Soft flow

    The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.

    Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.

    Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.

     🔸 Technical Specification

    ✅ Lowest liquor ratio up to 1:4 (wet Fabric)
    ✅ Capacity: 50 to 1200 kg.
    ✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    ✅ Maximum Temprature – Up to 98° C.
    ✅ The vessel builds from stainless steel SS 316L Quality.

    ➡ Online filter for easy clean-up even during the process with an extra filter mesh.
    ➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
    ➡ Cup type very soft nozzle with low pressure & higher volume design.
    ➡ The fabric driving reel comes with a frequency controller.


    SKU: D/ASF-1
  • Bag Filter

    0 out of 5
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    Bag Filter

    A Bag Filter, also known as a dust collector, is a most required Accessory for boiler houses in textile plants and mills. The primary object of the Bag filter is to clean dirty air or gas by trapping dust and particles before the air goes from the chimneys of the Plants and Mills.

    The Bag filter consists of multiple woven bags. The bag filter typically holds between 56 and 320 bags, depending on the capacity of the Boiler or Thermopac. These filters effectively capture dust and particles, helping the equipment work efficiently. Their design ensures they fit well with the system while allowing necessary airflow. It has the following features that make it an essential part of Boiler Houses in Textile Plants:

    • Firstly, it cleans dirty air and gases by catching them in bags before the air enters the environment.
    • Secondly, it helps to contain dirt and pollutants from the air, making the workplace safer for workers and the environment.
    • Thirdly, in industries like textiles, even tiny dust particles can affect the quality of the product. Bag filters help maintain a clean environment.
    • Fourthly, it is a highly customizable product that can carry between 56 and 320 bags, depending on the capacity of the Boiler or Thermopac.
    • Fifth and most importantly, Governments have strict rules on air pollution. Bag filters help companies follow these rules to avoid fines or shutdowns.

    Conclusion:

    Bag filters are essential for modern industry. They clean the air by removing dust and particles, protecting people and machines. They work efficiently, are built to last, and can be used in different industries, including textile, cement, and food production.

    Using bag filters helps industries maintain clean air, comply with environmental laws, and create a safer workplace. They are a wise investment for any company seeking to enhance safety and productivity.

    🔸 Technical Specification

    ✅ Can be customized from 56 to 320 bags.

    ✅ Attach with Boiler or Thermopac (Thermic Fluid Heater)

    ✅ From capacity 2 tons to 10 tons (Boiler) & from capacity 500U to 5000U (Thermic Fluid Heater)  


    SKU: A/BF-1