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Long Tube Jet


Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition. Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.

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1,800,000.00

Long Tube Jet

Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition.

Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.

 

Technical Specification

  • Capacity : 250 to 400Kg.
  • Dye – 30 To 450 Grams/Meter. Sq. Fabrics (Woven & Knitted Fabrics)
  • Low Liquor ratio: 1:3 to 1:4 (Wet fabric)
  • High Temp. – Up to 140 ° C.
  • Vessel made from – SS 316 L
  • Single Vessel two chamber to reduce the loop length as well as process time.
  • Inside PTFE Teflon sheet for entangle operation.
  • Online washing system.
  • Specially design bow jet nozzle for extra force.
  • Fabric drive reel with frequency controller.

Payment, Taxes and Delivery

Payment: 40% Advance & Balance against Proforma Invoice prior to dispatch.

Delivery: Delivery of machine is ideally comes within 4 to 6 weeks.

Freight: Will be paid by the customer.

Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( Export Orders).

Erection: Will be charged extra per machine over and above given price.

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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

SKU: N/A Category:
Capacity

250 Kgs, 300 Kgs, 400 Kgs

Fabric

WOVEN, KNITTED

 

 

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  • Hydraulic Jigger

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    Hydraulic Jigger

    Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:

    • Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
    • Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
    • Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality. 
    • Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited. 
    • Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.

    Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process. 

    🔸 Technical Specification

    ➡ Automatic reversal at the end of each cycle setting
    ➡ Spray washing through a selector switch
    ➡ Stopping the machine at the pre-determined sampling point
    ➡ Water filling through rotary switch
    ➡ Drain through a selector switch
    ➡ Digital Speed indication
    ➡ Speed setting through P L C
    ➡ Replenishing from dosing tank through valve
    ➡ Indirect steam heating through Heat Exchanger
    ➡ Temperature Controller.
    ➡ A valve adjusts the tension on the cloth.
    ➡ Soft Start & Stop
    ➡ Pendulation when adding and emptying liquid
    ➡ Touch Screen
    ➡ Specially designed software for the machine


     

    SKU: n/a
  • Loop Ager

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    Loop Ager

    Loop Ager can be offered in five variants as mentioned below:

    1. DIGIFIX Specially designed Machine for Digital Printing
    2. ATMOFIX suitable for Low-Temperature Application
    3. EVOMAX suitable for High-Temperature Applications
    4. RAPIFIX suitable for Hot Air and Pigment Application
    5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

    Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

    ❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.

    Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

    ❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.

    The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

    ❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.

    Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

    Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
    In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.

    Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

    An exhaust fan removes the Hydrocarbons & Condensed Oil.

     

    🔸 Key features of the Loop Ager Machine:

    1. Compact steaming chamber design to reduce steam consumption.

    2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.

    3. Optimum steam conditioning and humidification with parallel flow inside the steamer.

    4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.

    5. A loop rod roller mechanism is used to create loops.

    6. The steaming chamber is a closed type made of stainless steel.

    7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.

    8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.

    These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.

    9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.

    10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.

    11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.

    12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.

    13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.

    14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

     

    SKU: n/a
  • Rubber Blanket

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    Rubber Blanket

    in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:

    • Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
    • Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
    • Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
    • Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
    • Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.

    Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.

    🔶 Technical Specification

    • Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
    • Fabric Width: offer current width of 1200mm to 3500mm.
    • Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
    • Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
    • Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
    • The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
    • Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage. 

    Compressive Shrinking RangeComfit Machine

    In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.

     


     

     

     

     

    SKU: n/a
  • Compressive Shrinking Range

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    The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.

    As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to  3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denimCompressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.

    The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.

    A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.

    Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.

    🔸 Technical Specification

    ✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
    ✅ Shrinkage 0 – 12 % depending upon fabric quality.
    ✅ Minimum and controlled tension.
    ⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
    ✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
    ✅ Stainless Steel damping & conditioning unit supplied as standard Parts.


     

    SKU: n/a
  • Jigger

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    Fabric dyeing machines can come in all shapes and sizes, but

    Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.

    The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:

    ✅ Fully S.S. construction or Mounted on C.I. Walls.
    ✅ With a water re-circulation system and temperature controllers.
    ✅ A.C. Motor drive or Inverter Control Drive
    ✅ Semi Automatic or Fully Automatic
    S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers

    2nd one is a Close type with the following advancement:


    ✅ Gear Box Type Semi Automatic Maxi Jigger Machine
    S.S. Spring Type Floating Device
    ✅ Roof Heating is Provided to Prevent Dropping on Fabrics
    ✅ Direct & Indirect Heating with Temperature Controller
    ✅ Auto R/F System with Cycle Contrail with the help of PLC
    ⭕ Pneumatic Operated Auto Drain (Optional)
    ⭕ A Direct Mounted Reduction Gear Box (Optional)

    🔸 Technical Specification

    The Machines are available from 1250mm to 3400mm in width
    ✅ Roll Center: 25″, 31″, 36″, 41″
    Complete Stainless Steel Body with M.S. Base Frame
    ✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
    Complete Stainless Steel Body.
    Heavy-duty brake drum.
    Heavy duty differential Gear unit.
    A.C. Frequency Drive.
    ✅ Stainless Steel Cladded Main Roll
    ✅ Circulation System with 2.0 H.P.

    In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.

    In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.

     

    SKU: jigger