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Dyeing Machinery
Long Tube Jet
Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition. Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.
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₹1,800,000.00
Long Tube Jet
Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition.
Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.
Technical Specification
- Capacity : 250 to 400Kg.
- Dye – 30 To 450 Grams/Meter. Sq. Fabrics (Woven & Knitted Fabrics)
- Low Liquor ratio: 1:3 to 1:4 (Wet fabric)
- High Temp. – Up to 140 ° C.
- Vessel made from – SS 316 L
- Single Vessel two chamber to reduce the loop length as well as process time.
- Inside PTFE Teflon sheet for entangle operation.
- Online washing system.
- Specially design bow jet nozzle for extra force.
- Fabric drive reel with frequency controller.
Payment, Taxes and Delivery
Payment: 40% Advance & Balance against Proforma Invoice prior to dispatch.
Delivery: Delivery of machine is ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( Export Orders).
Erection: Will be charged extra per machine over and above given price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Capacity | 250 Kgs, 300 Kgs, 400 Kgs |
|---|---|
| Fabric | WOVEN, KNITTED |
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- Finishing Machinery
Denim Finishing Range
Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available for up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range was developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in Denim Finishing Range gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ The number of 2 cooling cylinders is provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
SKU: F/DFR-1 - Accessories
Rubber Blanket
Rubber Blanket
In the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, it is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for an excellent fabric finish during the shrinkage process of the textile.
- Thirdly, the high-quality specialty rubber additive with high-performance anti-degradants is selected to prevent surface degradation of it at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber can effortlessly be processed at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat-resistant nature of the Rubber, it gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, the good abrasive surface and excellent flex quality of it expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Blanket available in the Indian market.
Moreover, Producers of lightweight, low-shrinkage potential, 100% cotton or cotton/polyester commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of the rubber is between 36℃ – 39℃, depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, the rubber blanket should be 150 mm to 200 mm wider than the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require a higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, the Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit-type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetic dress material, etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. A belt thickness of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use machines like Compressive Shrinking Range or Zero Zero & Comfit
SKU: n/a - Dyeing Machinery
Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 LBest Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
SKU: D/JD-1 - Batching, Makeup Machinery
Double Folding & Plating
Is to be use for multiple applications, In this Double Folding machine there are following features in it.
- Firstly, it does cross fold to make it easy to organize batches which take less space. In other words, less space and more batches to place.
- Secondly, it fold fabric in platting from loose/roll form
- Thirdly, it also measure the fabric by optional given meter counter.
- Fourthly, Machine working width can be made from 41″/36 (Small)* to 72″/67 (Large) depending on client’s need.
- Fifthly, Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be fold on this machine.
- Sixth and most importantly the speed can be achieve up to 50 meters per minute while preforming the process.
In conclusion, this machine is best suitable for Dyeing & Printing Units or Export house.
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SKU: n/a - Accessories
Bag Filter
Bag Filter
A Bag Filter for Boiler and Thermopack, Boiler Bag filter, also known as a dust collector, is a most required Accessory for boiler houses in textile plants and mills. The primary object of the Bag filter is to clean dirty air or gas by trapping dust and particles before the air goes from the chimneys of the Plants and Mills.
The Bag filter consists of multiple woven bags. The bag filter typically holds between 56 and 320 bags, depending on the capacity of the Boiler or Thermopac. These filters effectively capture dust and particles, helping the equipment work efficiently. Their design ensures they fit well with the system while allowing necessary airflow. It has the following features that make it an essential part of Boiler Houses in Textile Plants:
- Firstly, it cleans dirty air and gases by catching them in bags before the air enters the environment.
- Secondly, it helps to contain dirt and pollutants from the air, making the workplace safer for workers and the environment.
- Thirdly, in industries like textiles, even tiny dust particles can affect the quality of the product. Bag filters help maintain a clean environment.
- Fourthly, it is a highly customizable product that can carry between 56 and 320 bags, depending on the capacity of the Boiler or Thermopac.
- Fifth and most importantly, Governments have strict rules on air pollution. Bag filters help companies follow these rules to avoid fines or shutdowns.
Conclusion:
Bag filters are essential for modern industry. They clean the air by removing dust and particles, protecting people and machines. They work efficiently, are built to last, and can be used in different industries, including textile, cement, and food production.
Using bag filters helps industries maintain clean air, comply with environmental laws, and create a safer workplace. They are a wise investment for any company seeking to enhance safety and productivity.
🔸 Technical Specification
✅ Can be customized from 56 to 320 bags.
✅ Attach with Boiler or Thermopac (Thermic Fluid Heater)
✅ From capacity 1 tons to 10 tons (Boiler) & from capacity 500U to 5000U (Thermic Fluid Heater)
SKU: A/BF-1 - Washing Machinery
Rope Washing Range
Rope Washing Range
Rope Washing Range is a fabric washing machine. Therefore, The Rope Washing Range is for woven fabrics like cotton, cotton/viscose, cotton/polyester or linen and knitted fabrics.
Viscose washed in rope form because of its poor wet strength.
Similarly, Knit fabrics tend to elongate in open form and require many holding gadgets. So, it is washed in rope form to avoid curling and elongation.
The Rope Washing Rang has two open-width compartments/triple drum compartment/cage washer for wetting and swelling dyes as well gum paste, fabric then gathered in a J-scray before going into the winch washing compartments.
The oval-type S.S. winch helps in thrashing the cloth into the S.S. washing tank to remove the gum and excessive colour.
There is a provision for heating the water with steam for faster removal of excessive materials. Long dwell times, controlled temperature and liquor flow to suit individual requirements add high washing efficiency.
Each tank can hold 110 kilos to 200 kilogrammes of cloth, depending on the breadth of the tank. After being washed with a rope opening mechanism, the fabric takes on an open state.
🔶 ADVANTAGES :
✅ Excellent washing efficiency.
✅ Sturdy construction.
✅ Low energy consumption.
✅ Quiet running.
✅ Lowest maintenance effort.
✅ Speed up to 70 Meters / Min.
✅ Easy installationSKU: n/a
Related products
- Dyeing Machinery
Multi-Nozzle Soft flow
Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.
The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.
The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.
By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.
To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,
At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.
To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.
🔸 Technical Specification
✅ Capacity: 25 to 400 kg. (Single Tube)
✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140° C.
✅ Max. Fabric Speed – 400 Mtr./Min.
✅ Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
✅ Vessel: SS 316 L.
✅ Multiple soft nozzles.SKU: D/MSF-1 - Dyeing Machinery
Hydraulic Jigger
Hydraulic Jigger
Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:
- Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
- Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
- Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality.
- Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited.
- Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.
Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process.
🔸 Technical Specification
➡ Automatic reversal at the end of each cycle setting
➡ Spray washing through a selector switch
➡ Stopping the machine at the pre-determined sampling point
➡ Water filling through rotary switch
➡ Drain through a selector switch
➡ Digital Speed indication
➡ Speed setting through P L C
➡ Replenishing from dosing tank through valve
➡ Indirect steam heating through Heat Exchanger
➡ Temperature Controller.
➡ A valve adjusts the tension on the cloth.
➡ Soft Start & Stop
➡ Pendulation when adding and emptying liquid
➡ Touch Screen
➡ Specially designed software for the machineSKU: D/HJ-1 - Dyeing Machinery
CP Dyeing
CP Dyeing
CP Dyeing is dyeing machinery to Dye Fabrics rapidly. Dye Fabric. This machine has the following features.
- First, it dyes the cloth with reactive colours. The CP Dyeing is installed with a small vat & shaped to allow fabrics an adequate contact time for absorbing dye bath through the high speed of cloth.
- In other words, CP Dyeing dyes the cloth rapidly, with less place required.
- Secondly, Reduced liquor volume is possible due to the fast exchange of fluid. Therefore, less wastage of resources.
- Thirdly, CP Dyeing‘s Roller width can be made from 1200mm to 3000mm depending on the client’s need.
🔶 Special Features:
✅ Versatile because it is equally suitable for Light and Heavy fabrics.
✅ Utilising of “Two Nip Two Dip” method ensures consistent colour penetration.
✅ The Top rubber roller is anti-deflecting construction.
✅ On Nips, pneumatic loading can be as much as 6 tons.
✅ Minimum loss of dye liquor because of low Dye liquor content in the trough.
✅ The main Batcher can batch cloth up to 1500mm Dia.
✅ Drive to both padder & Batcher by inverter-controlled AC Drive.
✅ Minimum tension between padder & Batcher is for perfect winding of cloth.
✅ The minimum distance between Padder & Batcher is to avoid oxidation.
✅ Machines are available from 1200mm to 3000mm roller width.SKU: D/CP-1 - Dyeing Machinery
Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
SKU: D/ASF-1
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