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Dyeing Machinery
HTHP Jigger
HTHP Jigger
The HTHP Jigger machine (High-Temperature High-Pressure Jigger) is a specialized dyeing machine used in textile fabric dyeing.
The HTHP Jigger dyeing machine is specifically designed to address the challenges associated with dyeing synthetic fabrics and their blends, polyester, nylon, acrylic, and acetate in open-width form under controlled high-temperature and High-pressure conditions.
Unlike ordinary atmospheric jiggers like the Atmospheric Jigger, which work at temperatures up to 98 °C, the HTHP Jigger dyeing machine can work up to 135 °C, enabling deeper dye penetration and better color fastness for heat-sensitive and synthetic materials.
HTHP jigger machine’s key elements:
- Superior Dyeing and Colorfastness: The combined effect of hot temperature and pressure ensures deep, uniform dye penetration into dense synthetic fabrics, resulting in vibrant, consistent, and long-lasting colors with enhanced wash and light fastness properties.
- Crease-Free Processing: The HTHP jigger handles fabrics in their full, open-width state, and advanced tension control systems prevent the formation of permanent creases or rope marks, a critical advantage for woven fabrics.
- High Reproducibility and Efficiency: Sophisticated automation and process controls enable precise management of all dyeing parameters, ensuring that the desired shade is achieved “first time right” and can be flawlessly replicated across multiple batches.
Conclusion:
The HTHP Jigger machine is a vital tool for any fabric dyeing unit aiming for consistent, high-quality results on synthetic and blended fabrics. Using a controlled, open-width process with high-temperature and high-pressure dyeing. It guarantees excellent shade uniformity, color fastness, and flexibility in processes.
For mills seeking premium textile markets, investing in an HTHP Jigger dyeing machine delivers long-term advantages in quality, efficiency, and customer satisfaction.
🔸 Technical Specification of HTHP Jigger
✅ Working width can be customized up to: 2000 mm
✅ The Maximum Batch diameter can be achieved from 800 mm to 1100 mm
✅ Capacity: 300 to 2000 kilograms
✅ Comes with a Heat exchanger.
✅ The machine working temperature can be achieved up to 135℃.
✅ Speed: 80 meters per minute for dyeing.
₹3,850,000.00
Summery
HTHP Jigger
The HTHP Jigger machine (High-Temperature High-Pressure Jigger) is a specialized dyeing machine used in textile fabric dyeing.
The HTHP Jigger dyeing machine is specifically designed to address the challenges associated with dyeing synthetic fabrics and their blends, polyester, nylon, acrylic, and acetate in open-width form under controlled high-temperature and High-pressure conditions.
Unlike ordinary atmospheric jiggers like the Atmospheric Jigger, which work at temperatures up to 98 °C, the HTHP Jigger dyeing machine can work up to 135 °C, enabling deeper dye penetration and better color fastness for heat-sensitive and synthetic materials.
HTHP jigger machine’s key elements:
- Superior Dyeing and Colorfastness: The combined effect of hot temperature and pressure ensures deep, uniform dye penetration into dense synthetic fabrics, resulting in vibrant, consistent, and long-lasting colors with enhanced wash and light fastness properties.
- Crease-Free Processing: The HTHP jigger handles fabrics in their full, open-width state, and advanced tension control systems prevent the formation of permanent creases or rope marks, a critical advantage for woven fabrics.
- High Reproducibility and Efficiency: Sophisticated automation and process controls enable precise management of all dyeing parameters, ensuring that the desired shade is achieved “first time right” and can be flawlessly replicated across multiple batches.
Conclusion:
The HTHP Jigger machine is a vital tool for any fabric dyeing unit aiming for consistent, high-quality results on synthetic and blended fabrics. Using a controlled, open-width process with high-temperature and high-pressure dyeing. It guarantees excellent shade uniformity, color fastness, and flexibility in processes.
For mills seeking premium textile markets, investing in an HTHP Jigger dyeing machine delivers long-term advantages in quality, efficiency, and customer satisfaction.
Payment, Taxes, & Delivery
- Payment: 50% advance is required, with the balance payable on the proforma invoice.
- Delivery: The machine is ideally delivered within 6 to 8 weeks.
- Freight: Will be paid by the customer.
- Tax: GST 18% (Domestic Orders)
- Installation: ₹5000 per visit. Travelling and accommodation client scope.
Manufacture
Jio Textile
Company name: Jio Textile
Address: New Delhi
Email: inf0@jiotextile.com
Contact: +917011272325
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HTHP Jigger | Dyeing machine | 300 & 500 Kgs. | Superior
The HTHP Jigger Dyeing machine (High Temperature High Pressure Jigger) is a technical textile dyeing machine designed to dye synthetic fabrics and their blends.
Product SKU: D/HTJ-1
Product Brand: Jio Textile
Product Currency: INR
Product Price: 3850000
Price Valid Until: 2027-08-18
Product In-Stock: PreOrder
Editor's Rating:
5
5
| Woking width | 1600mm, 1800mm |
|---|---|
| Capacity | 300 kgs., 500 kgs., 1000 kgs., 1500 kgs., 2000 Kgs. |
HTHP Jigger | Dyeing machine | 300 & 500 Kgs. | Superior
The HTHP Jigger Dyeing machine (High Temperature High Pressure Jigger) is a technical textile dyeing machine designed to dye synthetic fabrics and their blends.
Product SKU: D/HTJ-1
Product Brand: Jio Textile
Product Currency: INR
Product Price: 3850000
Price Valid Until: 2027-08-18
Product In-Stock: PreOrder
Editor's Rating:
5
5
Based on 0 reviews
Be the first to review “HTHP Jigger”
- Burner, Heating Solution
Burner 90 – Stage 2
Burner 90 | heating solution
This heating solution gas burner 90 is equipped with tangential ventilation, representing the smallest of Stage 2’s gas burners.
35 kW burners can be arrange to use external combustion air upon request. In this case, the burners will be supple with an airtight air intake that can be linked outside the location of the installation through a duct with an extension up to ten meters.
Its small size makes it a viable heating solution for small spaces like workshops, small scale industries and sheds.
Benefits
🔥 35kW burner can be arranged externally
🔥 5 different aluminium housing options are available
🔥 Highly efficient design
🔥 Compact design
🔥 Designed for use in smaller buildings
🔥 High efficiency (120mg/kWh)
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SKU: n/a - Boiler, Heating Solution
Gas Boiler
GAS Boiler
The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils.
The Gas Boiler also can be customized to a complete skid mount unit on customer demand.
When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.
🔸 PRODUCTS FEATURES:
✅ Three-pass smoke tube with complete wet back boiler.
⭕ Multi-fuel option – light oils/heavy oils/gases
✅ High efficiency of about 88% to 95%
✅ High dryness fraction steam increases usable heat.
✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
⭕ An additional option of oil pre-heater confirming EN safety standards
✅Corrugated furnaces for boilers above 6 TPH capacity.
⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems.🔸 Operating Range:
➡ Capacities In the range of 1.0 TPH to 15 TPH
➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
➡ Firing fuels: LDO, FO, LSHS & Natural Gas
➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCVSKU: H/GB-1 - Accessories
Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
SKU: A/WR-1-1 - Processing Machinery
Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
- Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
- Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
- Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
- Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
- Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
- The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.SKU: P001 - Washing Machinery
Rope Washing Range
Rope Washing Range
Rope Washing Range is a fabric washing machine. Therefore, The Rope Washing Range is for woven fabrics like cotton, cotton/viscose, cotton/polyester or linen and knitted fabrics.
Viscose washed in rope form because of its poor wet strength.
Similarly, Knit fabrics tend to elongate in open form and require many holding gadgets. So, it is washed in rope form to avoid curling and elongation.
The Rope Washing Rang has two open-width compartments/triple drum compartment/cage washer for wetting and swelling dyes as well gum paste, fabric then gathered in a J-scray before going into the winch washing compartments.
The oval-type S.S. winch helps in thrashing the cloth into the S.S. washing tank to remove the gum and excessive colour.
There is a provision for heating the water with steam for faster removal of excessive materials. Long dwell times, controlled temperature and liquor flow to suit individual requirements add high washing efficiency.
Each tank can hold 110 kilos to 200 kilogrammes of cloth, depending on the breadth of the tank. After being washed with a rope opening mechanism, the fabric takes on an open state.
🔶 ADVANTAGES :
✅ Excellent washing efficiency.
✅ Sturdy construction.
✅ Low energy consumption.
✅ Quiet running.
✅ Lowest maintenance effort.
✅ Speed up to 70 Meters / Min.
✅ Easy installationSKU: n/a - Accessories
Rubber Blanket
Rubber Blanket
In the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, it is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for an excellent fabric finish during the shrinkage process of the textile.
- Thirdly, the high-quality specialty rubber additive with high-performance anti-degradants is selected to prevent surface degradation of it at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber can effortlessly be processed at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat-resistant nature of the Rubber, it gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, the good abrasive surface and excellent flex quality of it expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Blanket available in the Indian market.
Moreover, Producers of lightweight, low-shrinkage potential, 100% cotton or cotton/polyester commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of the rubber is between 36℃ – 39℃, depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, the rubber blanket should be 150 mm to 200 mm wider than the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require a higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, the Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit-type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetic dress material, etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. A belt thickness of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use machines like Compressive Shrinking Range or Zero Zero & Comfit
SKU: n/a
Related products
- Dyeing Machinery
Top Tube Soft Flow
Top Tube Soft flow dyeing machine very much suitable to process delicate woven & knitted fabrics. It’s soft nozzle decrease tension further avoid problems like crease marks, rope marks, shrinking etc.
Another benefit of this machine is its single vessel two chamber design reduce fabric loop length as well as processing time.
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SKU: n/a - Dyeing Machinery
Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
SKU: D/ASF-1 - Dyeing Machinery
Jigger
Fabric dyeing machines can come in all shapes and sizes, but
A Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.
The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:
✅ Fully S.S. construction or Mounted on C.I. Walls.
✅ With a water re-circulation system and temperature controllers.
✅ A.C. Motor drive or Inverter Control Drive
✅ Semi Automatic or Fully Automatic
✅ S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers2nd one is a Close type with the following advancement:
✅ Gear Box Type Semi Automatic Maxi Jigger Machine
✅ S.S. Spring Type Floating Device
✅ Roof Heating is Provided to Prevent Dropping on Fabrics
✅ Direct & Indirect Heating with Temperature Controller
✅ Auto R/F System with Cycle Contrail with the help of PLC
⭕ Pneumatic Operated Auto Drain (Optional)
⭕ A Direct Mounted Reduction Gear Box (Optional)🔸 Technical Specification
✅ The Machines are available from 1250mm to 3400mm in width
✅ Roll Center: 25″, 31″, 36″, 41″
✅ Complete Stainless Steel Body with M.S. Base Frame
✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 GSM)
✅ Complete Stainless Steel Body.
✅ Heavy-duty brake drum.
✅ Heavy duty differential Gear unit.
✅ A.C. Frequency Drive.
✅ Stainless Steel Cladded Main Roll
✅ Circulation System with 2.0 H.P.In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.
In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.
SKU: D/J-1 - Dyeing Machinery
Multi-Nozzle Soft flow
Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.
The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.
The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.
By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.
To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,
At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.
To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.
🔸 Technical Specification
✅ Capacity: 25 to 400 kg. (Single Tube)
✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140° C.
✅ Max. Fabric Speed – 400 Mtr./Min.
✅ Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
✅ Vessel: SS 316 L.
✅ Multiple soft nozzles.SKU: D/MSF-1
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