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Dyeing Machinery
Long Tube Jet
Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition. Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.
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₹1,800,000.00
Long Tube Jet
Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition.
Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.
Technical Specification
- Capacity : 250 to 400Kg.
- Dye – 30 To 450 Grams/Meter. Sq. Fabrics (Woven & Knitted Fabrics)
- Low Liquor ratio: 1:3 to 1:4 (Wet fabric)
- High Temp. – Up to 140 ° C.
- Vessel made from – SS 316 L
- Single Vessel two chamber to reduce the loop length as well as process time.
- Inside PTFE Teflon sheet for entangle operation.
- Online washing system.
- Specially design bow jet nozzle for extra force.
- Fabric drive reel with frequency controller.
Payment, Taxes and Delivery
Payment: 40% Advance & Balance against Proforma Invoice prior to dispatch.
Delivery: Delivery of machine is ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( Export Orders).
Erection: Will be charged extra per machine over and above given price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Capacity | 250 Kgs, 300 Kgs, 400 Kgs |
|---|---|
| Fabric | WOVEN, KNITTED |
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- Accessories
Rubber Blanket
Rubber Blanket
In the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
- Firstly, it is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
- Secondly, it ensures a non-stick surface for an excellent fabric finish during the shrinkage process of the textile.
- Thirdly, the high-quality specialty rubber additive with high-performance anti-degradants is selected to prevent surface degradation of it at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
- Fourthly, a Superior quality Rubber can effortlessly be processed at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat-resistant nature of the Rubber, it gives uninterrupted service before stopping the machine from grinding the new smooth surface.
- Fifthly, the good abrasive surface and excellent flex quality of it expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Blanket available in the Indian market.
Moreover, Producers of lightweight, low-shrinkage potential, 100% cotton or cotton/polyester commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
- Hardness: The recommended hardness of the rubber is between 36℃ – 39℃, depending on the fabrics to be processed.
- Fabric Width: offer current width of 1200mm to 3500mm.
- Usually, the rubber blanket should be 150 mm to 200 mm wider than the cloth to be processed.
- Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
- Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require a higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, the Rubber Blanket thickness depends on the required shrinkage in fabrics.
- The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit-type machine 50 mm.
- Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetic dress material, etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. A belt thickness of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage.
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use machines like Compressive Shrinking Range or Zero Zero & Comfit
SKU: n/a - Batching, Makeup Machinery
Single Folding Machine
This Single Folding machine or fabric folding machine is one of the fabric makeup machinery which has the following features :
- Firstly, the Single Folding machine does fold the fabric from a loose form to an organized plated state before performing dyeing/printing/processing operations.
- In other words, the fabric needs an inspection before starting any processes.
- Secondly, the Single Folding machine also measures fabric length before any operation or after all processes.
- Thirdly, the Single Folding machine comes in four different sizes from 41″/36 (Small)* to 72″/67 (Large)
- Fourthly, woven fabrics like cotton, viscose, rayon, wool & polyester weigh from 70 to 700 gsm/meter square and fold on a Single Folding machine.
- Fifth and most importantly, the speed can be achieved up to 50 meters per minute while performing the process.
In conclusion, this fabric folding machine is best suitable for the garment industry or dyeing & printing plants.
🔸 Technical Specification
✅ For fabric up to 1700MM
✅ The working table descends up to 15” (380 mm).
✅ Length is of folds adjustable up to 1.00 meter.
✅ Cast Iron sidewalls are closed to make the machine robust and sturdy.
✅ Folding blades mounted on the carriage of steel roller chains.
✅ a simple device for quick and precise folding with knife adjustment
✅ Operating speed: 50 meters/minute.
✅ Drive on motor 2HP x 960RPM.
✅ Stroke-type length Counter with manual setting or ⭕ Digital counter.
SKU: n/a - Dyeing Machinery
Multi-Nozzle Soft flow
Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.
The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.
The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.
By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.
To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,
At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.
To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.
🔸 Technical Specification
✅ Capacity: 25 to 400 kg. (Single Tube)
✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140° C.
✅ Max. Fabric Speed – 400 Mtr./Min.
✅ Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
✅ Vessel: SS 316 L.
✅ Multiple soft nozzles.SKU: D/MSF-1 - Washing Machinery
Rope Washing Range
Rope Washing Range
Rope Washing Range is a fabric washing machine. Therefore, The Rope Washing Range is for woven fabrics like cotton, cotton/viscose, cotton/polyester or linen and knitted fabrics.
Viscose washed in rope form because of its poor wet strength.
Similarly, Knit fabrics tend to elongate in open form and require many holding gadgets. So, it is washed in rope form to avoid curling and elongation.
The Rope Washing Rang has two open-width compartments/triple drum compartment/cage washer for wetting and swelling dyes as well gum paste, fabric then gathered in a J-scray before going into the winch washing compartments.
The oval-type S.S. winch helps in thrashing the cloth into the S.S. washing tank to remove the gum and excessive colour.
There is a provision for heating the water with steam for faster removal of excessive materials. Long dwell times, controlled temperature and liquor flow to suit individual requirements add high washing efficiency.
Each tank can hold 110 kilos to 200 kilogrammes of cloth, depending on the breadth of the tank. After being washed with a rope opening mechanism, the fabric takes on an open state.
🔶 ADVANTAGES :
✅ Excellent washing efficiency.
✅ Sturdy construction.
✅ Low energy consumption.
✅ Quiet running.
✅ Lowest maintenance effort.
✅ Speed up to 70 Meters / Min.
✅ Easy installationSKU: n/a - Boiler, Heating Solution
Gas Boiler
GAS Boiler
The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils.
The Gas Boiler also can be customized to a complete skid mount unit on customer demand.
When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.
🔸 PRODUCTS FEATURES:
✅ Three-pass smoke tube with complete wet back boiler.
⭕ Multi-fuel option – light oils/heavy oils/gases
✅ High efficiency of about 88% to 95%
✅ High dryness fraction steam increases usable heat.
✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
⭕ An additional option of oil pre-heater confirming EN safety standards
✅Corrugated furnaces for boilers above 6 TPH capacity.
⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems.🔸 Operating Range:
➡ Capacities In the range of 1.0 TPH to 15 TPH
➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
➡ Firing fuels: LDO, FO, LSHS & Natural Gas
➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCVSKU: H/GB-1 - Dyeing Machinery
Hydraulic Jigger
Hydraulic Jigger
Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:
- Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
- Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
- Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality.
- Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited.
- Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.
Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process.
🔸 Technical Specification
➡ Automatic reversal at the end of each cycle setting
➡ Spray washing through a selector switch
➡ Stopping the machine at the pre-determined sampling point
➡ Water filling through rotary switch
➡ Drain through a selector switch
➡ Digital Speed indication
➡ Speed setting through P L C
➡ Replenishing from dosing tank through valve
➡ Indirect steam heating through Heat Exchanger
➡ Temperature Controller.
➡ A valve adjusts the tension on the cloth.
➡ Soft Start & Stop
➡ Pendulation when adding and emptying liquid
➡ Touch Screen
➡ Specially designed software for the machineSKU: D/HJ-1
Related products
- Dyeing Machinery
Hydraulic Jigger
Hydraulic Jigger
Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:
- Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
- Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
- Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality.
- Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited.
- Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.
Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process.
🔸 Technical Specification
➡ Automatic reversal at the end of each cycle setting
➡ Spray washing through a selector switch
➡ Stopping the machine at the pre-determined sampling point
➡ Water filling through rotary switch
➡ Drain through a selector switch
➡ Digital Speed indication
➡ Speed setting through P L C
➡ Replenishing from dosing tank through valve
➡ Indirect steam heating through Heat Exchanger
➡ Temperature Controller.
➡ A valve adjusts the tension on the cloth.
➡ Soft Start & Stop
➡ Pendulation when adding and emptying liquid
➡ Touch Screen
➡ Specially designed software for the machineSKU: D/HJ-1 - Dyeing Machinery
Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
SKU: D/ASF-1 - Dyeing Machinery
HTHP Jigger
HTHP Jigger
The HTHP Jigger machine (High-Temperature High-Pressure Jigger) is a specialized dyeing machine used in textile fabric dyeing.
The HTHP Jigger dyeing machine is specifically designed to address the challenges associated with dyeing synthetic fabrics and their blends, polyester, nylon, acrylic, and acetate in open-width form under controlled high-temperature and High-pressure conditions.
Unlike ordinary atmospheric jiggers like the Atmospheric Jigger, which work at temperatures up to 98 °C, the HTHP Jigger dyeing machine can work up to 135 °C, enabling deeper dye penetration and better color fastness for heat-sensitive and synthetic materials.
HTHP jigger machine’s key elements:
- Superior Dyeing and Colorfastness: The combined effect of hot temperature and pressure ensures deep, uniform dye penetration into dense synthetic fabrics, resulting in vibrant, consistent, and long-lasting colors with enhanced wash and light fastness properties.
- Crease-Free Processing: The HTHP jigger handles fabrics in their full, open-width state, and advanced tension control systems prevent the formation of permanent creases or rope marks, a critical advantage for woven fabrics.
- High Reproducibility and Efficiency: Sophisticated automation and process controls enable precise management of all dyeing parameters, ensuring that the desired shade is achieved “first time right” and can be flawlessly replicated across multiple batches.
Conclusion:
The HTHP Jigger machine is a vital tool for any fabric dyeing unit aiming for consistent, high-quality results on synthetic and blended fabrics. Using a controlled, open-width process with high-temperature and high-pressure dyeing. It guarantees excellent shade uniformity, color fastness, and flexibility in processes.
For mills seeking premium textile markets, investing in an HTHP Jigger dyeing machine delivers long-term advantages in quality, efficiency, and customer satisfaction.
🔸 Technical Specification of HTHP Jigger
✅ Working width can be customized up to: 2000 mm
✅ The Maximum Batch diameter can be achieved from 800 mm to 1100 mm
✅ Capacity: 300 to 2000 kilograms
✅ Comes with a Heat exchanger.
✅ The machine working temperature can be achieved up to 135℃.
✅ Speed: 80 meters per minute for dyeing.
SKU: D/HTJ-1 - Dyeing Machinery
Jigger
Fabric dyeing machines can come in all shapes and sizes, but
A Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.
The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:
✅ Fully S.S. construction or Mounted on C.I. Walls.
✅ With a water re-circulation system and temperature controllers.
✅ A.C. Motor drive or Inverter Control Drive
✅ Semi Automatic or Fully Automatic
✅ S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers2nd one is a Close type with the following advancement:
✅ Gear Box Type Semi Automatic Maxi Jigger Machine
✅ S.S. Spring Type Floating Device
✅ Roof Heating is Provided to Prevent Dropping on Fabrics
✅ Direct & Indirect Heating with Temperature Controller
✅ Auto R/F System with Cycle Contrail with the help of PLC
⭕ Pneumatic Operated Auto Drain (Optional)
⭕ A Direct Mounted Reduction Gear Box (Optional)🔸 Technical Specification
✅ The Machines are available from 1250mm to 3400mm in width
✅ Roll Center: 25″, 31″, 36″, 41″
✅ Complete Stainless Steel Body with M.S. Base Frame
✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 GSM)
✅ Complete Stainless Steel Body.
✅ Heavy-duty brake drum.
✅ Heavy duty differential Gear unit.
✅ A.C. Frequency Drive.
✅ Stainless Steel Cladded Main Roll
✅ Circulation System with 2.0 H.P.In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.
In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.
SKU: D/J-1
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